Combustion system comprising an annular shroud burner
The present disclosure is directed to systems and methods for high flame temperature oxy-combustion that enables the capture of CO 2 cost effectively. One part of the presently disclosed subject matter comprises an annular shroud burner which utilizes a supply of undiluted oxygen and minimal flue gas recycle to generate a high flame temperature to maximize efficiency. The annular shroud burner may deliver oxygen into a combustion zone where mixing of the oxygen and a stream of fuel occurs. Flue gas recycled from the exit of the combustion system serves the dual purpose of conveying the coal into the reaction zone, as well as providing local cooling and protection from high incident heat fluxes through the novel shroud cooling design. The annular shroud burner may be configured to produce an axial jet flame that controls the rate of mixing of oxygen and fuel, thereby extending the heat release. Oxygen and coal may be mixed in a ratio such that peak flame temperatures exceed 4,500° F. (2,482° C.) while the flow of recycled flue gas is regulated to control flame temperature and protect burner components and near-burner surfaces.
1. An oxy-combustion system, comprising:
a furnace;
an oxy-combustion burner connected to the furnace;
a mill configured to receive a fuel and to provide the fuel to the oxy-combustion burner;
an air heater configured to receive a first flue gas from the furnace and to exhaust the first flue gas as a second flue gas;
a heat exchanger configured to receive a cold feed water, the heat exchanger system further configured to heat the cold feed water via the second flue gas to produce a hot feed water and to exhaust the second flue gas as a third flue gas;
an electrostatic precipitator configured to receive the third flue gas and to exhaust the third flue gas as a fourth flue gas; and
a direct contact cooler polishing scrubber configured to receive the fourth flue gas and to exhaust the fourth flue gas as a cooled flue gas, the cooled flue gas providing a first cooled flue gas recycle supply stream configured to supply the cooled flue gas to the air heater.
2. The oxy-combustion system of claim 1 , further comprising a flue gas desulfurizer in fluid communication with the electrostatic precipitator and the direct contact cooler polishing scrubber.
3. The oxy-combustion system of claim 2 , wherein the air heater is configured to heat the first cooled flue gas recycle supply stream to produce a heated flue gas recycle supply stream.
4. The oxy-combustion system of claim 3 , wherein the heated flue gas recycle supply stream is configured to be provided to the mill as a primary flue gas recycle stream.
5. The oxy-combustion system of claim 4 , wherein the cooled flue gas provides a second cooled flue gas recycle supply stream configured for CO 2 processing.
6. The oxy-combustion system of claim 1 , wherein the oxy-combustion burner is an annular shroud burner, comprising:
a quarl, the quarl having a diverging conical shape that is positioned to extend along a central axis and defining a combustion zone radially inward and downstream of a radially inner surface of the quarl, the quarl extending from a burner face to a furnace interior wall;
a first conduit, the first conduit positioned to extend along the central axis and configured to provide a first stream of oxygen into the combustion zone at the burner face;
a second conduit, the second conduit positioned to extend along the central axis, radially outward of the first conduit, and configured to provide a mixed stream of a fuel and a carrier to the combustion zone at the burner face;
a third conduit, the third conduit positioned to extend along the central axis, radially outward of the second conduit, and configured to provide a second stream of oxygen to the combustion zone at the burner face; and
a fourth conduit, the fourth conduit positioned to extend along the central axis, radially outward of the third conduit, and configured to provide a stream of recycled flue gas in a form of a conical shroud that extends along the inner surface of the quarl, from the burner face to the furnace interior wall, the stream of recycled flue gas surrounding a peak flame temperature region within the combustion zone.
7. The oxy-combustion system of claim 6 , wherein the first stream of oxygen and the second stream of oxygen of the annular shroud burner comprise undiluted oxygen.
8. The oxy-combustion system of claim 6 , wherein the first stream of oxygen and the second stream of oxygen of the annular shroud burner comprise an oxygen content of at least about 90%.
9. The oxy-combustion system of claim 6 , wherein the carrier comprises a recycled flue gas.
10. A method for generating a flue gas stream for CO 2 processing using a system comprising a furnace, an oxy-combustion burner, a mill configured to receive a fuel and to provide the fuel to the oxy-combustion burner, an air heater configured to receive a first flue gas from the furnace and to exhaust the first flue gas as a second flue gas, a heat exchanger configured to receive a cold feed water, the heat exchanger further configured to heat the cold feed water via the second flue gas to produce a hot feed water and to exhaust the second flue gas as a third flue gas, an electrostatic precipitator configured to receive the third flue gas and to exhaust the third flue gas as a fourth flue gas, and a direct contact cooler polishing scrubber configured to receive the fourth flue gas and to exhaust the fourth flue gas as a cooled flue gas, the cooled flue gas providing a first cooled flue gas recycle supply stream configured to supply the cooled flue gas to the air heater, the method comprising:
providing the fuel from the mill to the oxy-combustion burner;
providing the first flue gas from the furnace to the air heater and exhausting the first flue gas from the air heater as the second flue gas;
providing the cold feed water to the heat exchanger, heating the cold feed water via the second flue gas to produce the hot feed water and exhausting the second flue gas from the heat exchanger as the third flue gas;
providing the third flue gas to the electrostatic precipitator and exhausting the third flue gas from the electrostatic precipitator as a fourth flue gas; and
providing the fourth flue gas to the direct contact cooler polishing scrubber and exhausting the fourth flue gas from the direct contact cooler polishing scrubber as the cooled flue gas, the cooled flue gas providing
the first cooled flue gas recycle supply stream configured to supply the cooled flue gas to the air heater, and
a second cooled flue gas recycle supply stream configured for CO 2 processing.
11. The method of claim 10 , wherein the oxy-combustion burner includes an annular shroud burner having a quarl, the quarl having a diverging conical shape that is positioned to extend along a central axis and defining a combustion zone radially inward and downstream of a radially inner surface of the quarl, the quarl extending from a burner face to a furnace interior wall, the method further comprising:
providing a first stream of oxygen into the combustion zone via a first conduit, the first conduit positioned to extend along the central axis and configured to open into the quarl at the burner face;
providing a mixed stream of the fuel and a carrier to the combustion zone via a second conduit, the second conduit positioned to extend along the central axis, radially outward of the first conduit, and configured to open into the quarl at the burner face;
providing a second stream of oxygen to the combustion zone via a third conduit, the third conduit positioned to extend along the central axis, radially outward of the second conduit, and configured to open into the quarl at the burner face; and
providing a stream of recycled flue gas, that surrounds a portion of the combustion zone, via a fourth conduit, the fourth conduit positioned to extend along the central axis, radially outward of the third conduit, and configured to provide the stream of recycled flue gas in a form of a conical shroud that extends along the inner surface of the quarl, from the burner face to the furnace interior wall, the stream of recycled flue gas surrounding a peak flame temperature area within the combustion zone.
12. The method of claim 11 , wherein the first stream of oxygen and the second stream of oxygen of the annular shroud burner comprise undiluted oxygen.
13. The method of claim 11 , wherein the first stream of oxygen and the second stream of oxygen of the annular shroud burner comprise an oxygen content of at least about 90%.
14. The method of claim 11 , wherein the carrier comprises a recycled flue gas.