IP Library Granted Patent US 11,744,136
Granted Patent B2
US 11,744,136 · App. 16/953,263 · Granted Aug 29, 2023

Mask assembly, apparatus for manufacturing display apparatus, and method of manufacturing display apparatus

Inventors: Sanghoon Kim (Yongin-si, KR); Jongsung Park (Yongin-si, KR); Wonyoung Jang (Yongin-si, KR)
Assignee: Samsung Display Co., Ltd.
H10K71/00C23C14/042H10K59/1201H10K71/166H10K59/12
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Quick Facts
Patent No.
US 11,744,136
App. No.
16/953,263
Granted
Aug 29, 2023
Kind
B2
Abstract

Provided is a mask assembly including a mask frame including an opening; and a mask arranged on the mask frame and including a deposition region and a non-opening region arranged around the deposition region, the deposition region facing the opening to transmit a deposition material. A width of the non-opening region in a lengthwise direction of the mask is about 200 μm to about 500 μm.

Claims (19)

1. A mask assembly comprising:

a mask frame including a plurality of openings; and

a mask arranged on the mask frame and including a plurality of deposition regions and a non-opening region surrounding the plurality of deposition regions, the plurality of deposition regions facing the plurality of openings to receive a deposition material,

wherein a portion of the non-opening region disposed between each of the plurality of deposition regions has a width of about 200 μm to about 500 μm in a lengthwise direction of the mask.

2. The mask assembly of claim 1 , wherein the non-opening region of the mask includes a first portion and a second portion having a thickness less than that of the first portion.

3. The mask assembly of claim 2 , wherein the second portion is obtained via half etching in a thickness direction of the mask.

4. The mask assembly of claim 1 , wherein the mask frame further comprises a support stick extending in a direction that intersects the lengthwise direction of the mask.

5. The mask assembly of claim 4 , wherein the non-opening region of the mask overlaps the support stick.

6. The mask assembly of claim 1 , wherein the mask further comprises a welding region welded and fixed to the mask frame.

7. The mask assembly of claim 6 , wherein the welding region is provided on both ends of the mask in the lengthwise direction of the mask.

8. The mask assembly of claim 6 , wherein the welding region comprises a first nugget.

9. The mask assembly of claim 1 , wherein the non-opening region of the mask comprises a second nugget.

10. The mask assembly of claim 1 , wherein:

the mask is provided in plurality and mounted on the mask frame; and

a width of each of the masks is less than a width of each of the openings.

11. A method of manufacturing a display apparatus, the method comprising:

forming a pixel electrode;

forming an emission layer on the pixel electrode by arranging a substrate in a chamber, arranging a deposition source in the chamber configured to supply a deposition material into the chamber, arranging a mask assembly to face the deposition source and configured to receive the deposition material and deposit the deposition material on the substrate, the mask assembly having a mask frame including a plurality of openings, a mask arranged on the mask frame and including a plurality of deposition regions and a non-opening region arranged around the plurality of deposition regions, the plurality of deposition regions facing the plurality of openings and configured to receive the deposition material, wherein a portion of the non-opening region disposed between each of the plurality of deposition regions has a width of about 200 μm to about 500 μm in a lengthwise direction of the mask; and

forming an opposite electrode on the emission layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 19, 2020
From: KIM, SANGHOON; PARK, JONGSUNG; JANG, WONYOUNG
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 054424/0868 →
Priority Claims (1)
KR 10-2020-0036430 · Mar 25, 2020 · national
Continuity (1)
Related Publication 20210305542A1 · Sep 30, 2021
Cited By (2)
US 12,312,670 US 12,410,508