Use of isosorbide
The present invention relates to the use of a composition comprising isosorbide diglycidyl ether and a curing agent as a sacrificial support, to a sacrificial support comprising isosorbide repeating units, to methods for producing the sacrificial support of the invention and to uses of the sacrificial support of the invention for producing three-dimensional objects.
1. A process for preparing a three-dimensional object, the process comprising:
producing a sacrificial support comprising a polymer including isosorbide ether repeating units and not comprising a bisphenol A based epoxy resin, the sacrificial support being produced by a process comprising:
providing a composition comprising isosorbide diglycidyl ether and a curing agent,
casting the composition in a mould,
at least partially curing the composition, and
separating the cured composition from the mould to obtain the sacrificial support;
depositing a material to at least partially cover the sacrificial support, wherein the material comprises a polymer; and
removing the sacrificial support from the deposited material to obtain the three-dimensional object.
2. The process of claim 1 , wherein the curing agent has at least one amine functional group having at least one active hydrogen linked to an amine nitrogen.
3. The process of claim 1 , wherein the curing agent has two amine functional groups each having at least one active hydrogen linked to an amine nitrogen.
4. The process of claim 1 , wherein the composition further comprises at least one organic filler.
5. The process of claim 4 , wherein the at least one organic filler includes one or more of a phenolic resin, an acrylic resin, poly(vinyl alcohol), polyvinyl acetate), ethylene-vinyl acetate, and rubber.
6. The process of claim 1 , wherein the composition further comprises at least one foaming agent.
7. The process of claim 6 , wherein the at least one foaming agent includes one or more of a polysiloxane, polymethylhydrosiloxane, silicone hybride, and a silicone derivative.
8. The process of claim 1 , wherein the polymer including the isosorbide ether repeating units further comprises amine groups.
9. The process of claim 1 , wherein the sacrificial support has a Tg between 50 and 180° C., measured via differential scanning calorimetry according to ASTM D 3418.
10. The process of claim 1 , wherein the sacrificial support has elongation at break in the range of 3.5 and 10.5% measured at 25° C. according to ASTM D 638.
11. The process of claim 1 , wherein the curing is performed for a time in the range of 2 to 30 hours.
12. The process of claim 1 , wherein removing the sacrificial support from the deposited material comprises contacting the sacrificial support with an aqueous acidic solution.
13. The process of claim 1 , wherein the deposited material comprises a curable polymer, and the process further comprises curing the curable polymer before removing the sacrificial support from the deposited material.
14. The process of claim 1 , wherein the deposited material comprises a composite material.
15. The process of claim 1 , wherein the curing agent comprises one or more of a poly(propylene glycol) bis(2-aminopropyl ether), trimethylolpropane tris [poly(propylene glycol), amine terminated] ether, 2(1-piperazinyl)ethylamine, 3,6,9,12-tetraazatetradecane-1,14-diamine, tetraethylenepentamine, 3,6-diazoctanethylenediamine, 3,6,9-triazaundecamethylenediamine, 1,3-bis(aminomethyl)benzene, 1,3-bis(aminomethyl)cyclohexane, a mixture of 5-diethyl toluene-2,4-diamine and 3,5-diethyl toluene-2,6-diamine, 2,2′-(ethylenedioxy) bis(ethylamine), 1,6-diamino-2,2,4(2,4,4)-trimethylhexane, N′-(3-aminopropyl)-N,N-dimethylpropane-1,3-diamine, and 4,4′-diaminodicyclohexylmethane.
16. A process for preparing a three-dimensional object, the process comprising:
producing a sacrificial support comprising a polymer including isosorbide ether repeating units and not comprising a bisphenol A based epoxy resin, the sacrificial support being produced by a three-dimensional printing process using a composition comprising isosorbide diglycidyl ether and a curing agent;
depositing a material to at least partially cover the sacrificial support, wherein the material comprises a polymer; and
removing the sacrificial support from the deposited material to obtain the three-dimensional object.