IP Library Granted Patent US 11,183,688
Granted Patent B2
US 11,183,688 · App. 16/959,086 · Granted Nov 23, 2021

Porous Fe

Inventors: Héctor D. Abruña (Ithaca, NY); Na Zhang (Ithaca, NY)
Assignee: CORNELL UNIVERSITY
H01M4/38H01M4/364H01M4/483H01M10/0525H01M10/44H01M2004/021
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Quick Facts
Patent No.
US 11,183,688
App. No.
16/959,086
Granted
Nov 23, 2021
Kind
B2
Abstract

Provided are porous Fe 3 O 4 /sulfur composites. The composites are composed of porous Fe 3 O 4 nanoparticles and sulfur, where the sulfur loading is 70-85% by weight based on the total weight of the composite. Also provided are batteries having cathodes containing porous FE 3 O 4 composites of the present disclosure.

Claims (19)

1. A porous Fe 3 O 4 /sulfur (Fe 3 O 4 /S) composite comprising sulfur particles embedded in a porous Fe 3 O 4 host material, wherein the porous Fe 3 O 4 host material comprises a network of interconnected porous Fe 3 O 4 nanoparticles, and wherein the sulfur loading is 70-85% by weight based on the total weight of the composite.

2. The porous Fe 3 O 4 /S composite of claim 1 , wherein the porous Fe 3 Q 4 nanoparticles are porous Fe 3 Q 4 nanospheres.

3. The porous Fe 3 O 4 /S composite of claim 1 , wherein the majority of the porous Fe 3 O 4 nanoparticles have a longest dimension of 20-140 nm.

4. The porous Fe 3 O 4 /S composite of claim 1 , wherein the porous Fe 3 O 4 nanoparticles have a specific surface area of 20-200 m 2 g.

5. The porous Fe 3 O 4 /S composite of claim 1 , wherein the porous Fe 3 O 4 nanoparticles have an average pore diameter of 35-50 nm.

6. The porous Fe 3 O 4 /S composite of claim 1 , wherein at least 80% of the pores of the porous Fe 3 O 4 nanoparticles have a pore diameter of 80 nm or less.

7. The porous Fe 3 O 4 /S composite of claim 1 , wherein the sulfur particles are disposed on a non-pore surface and/or a pore surface of the porous Fe 3 O 4 nanoparticles.

8. The porous Fe 3 O 4 /S composite of claim 1 , wherein the porous Fe 3 O 4 nanoparticles decrease the amount of observable polysulfides by 50% or more in a polysulfide solution.

9. The porous Fe 3 O 4 /S composite of claim 1 , wherein the porous Fe 3 O 4 nanoparticles adsorb 0.1-10 mmol polysulfide per gram of Fe 3 O 4 .

10. The porous Fe 3 O 4 /S composite of claim 1 , wherein at least a portion of the sulfur particles are crystalline.

11. A battery comprising one or more cathode comprising a porous Fe 3 O 4 /S composite of claim 1 .

12. The battery of claim 11 , wherein the cathode comprises a layer of the porous Fe 3 O 4 /S composite having a thickness of 1-500 μm.

13. The battery of claim 11 , wherein the battery is a rechargeable battery.

14. The battery of claim 11 , wherein the battery comprises one or more anode and/or one or more electrolyte and/or one or more current collector and/or one or more additional structural components.

15. A battery comprising a plurality of cells, each cell comprising one or more cathode comprising a porous Fe 3 O 4 /S composite of claim 1 , and optionally, one or more anode(s), electrolyte(s), and current collector(s).

16. The porous Fe 3 O 4 /S composite of claim 1 , wherein the sulfur particles are sulfur microparticles.

17. The porous Fe 3 O 4 /S composite of claim 1 , further comprising a carbonaceous material and a binder material.

18. The porous Fe 3 O 4 /S composite of claim 1 , wherein the porous Fe 3 O 4 nanoparticles have a pore size distribution comprising at least two peaks, wherein the center of a first peak is less than 20 nm, and wherein the maximum of a second peak is greater than 30 nm.

19. The porous Fe 3 O 4 /S composite of claim 1 , wherein the porous Fe 3 O 4 nanoparticles have a pore size distribution comprising a first peak and a second peak, wherein the center of a first peak is in a range from 2 nm to 20 nm, and a center of a second peak is in a range from 20 nm to 150 nm.

Assignments (2)
CONFIRMATORY LICENSE Recorded Apr 23, 2025
From: CORNELL UNIVERSITY
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 071017/0518 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 28, 2020
From: ABRUNA, HECTOR D.; ZHANG, NA
To: CORNELL UNIVERSITY
Reel/Frame 054198/0643 →
Continuity (2)
Provisional Application 62612078 · Dec 29, 2017
Related Publication 20200328412A1 · Oct 15, 2020