IP Library Granted Patent US 12,109,548
Granted Patent B2
US 12,109,548 · App. 16/961,152 · Granted Oct 8, 2024

Superhydrophobic covalent organic framework materials

Inventors: Shengqian Ma (Tampa, FL); Qi Sun (Tampa, FL)
Assignee: UNIVERSITY OF SOUTH FLORIDA
B01J20/226B01J20/262B01J20/28009B01J20/28026B01J20/28045B01J20/3212B01J20/3217B01J20/3278B01J20/3293
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Quick Facts
Patent No.
US 12,109,548
App. No.
16/961,152
Granted
Oct 8, 2024
Kind
B2
Abstract

A variety of superhyrdophobic porous materials are provided including a covalent organic framework having a plurality of perfluoroalkyl or perfluorheteroalkyl moieties covalently attached thereto. The materials can include a polymeric foam matrix made of a three-dimensional network of polymer fibers, and the covalent organic framework can be made encasing at least a portion of the polymer fibers. The covalent organic framework can be intertwined within the polymeric foam matrix such that the covalent organic framework encasing the portion of the polymer fibers is stable to mechanical compression of the polymeric foam matrix. Surfaces and other articles are provided including the superhyrdophobic porous materials are also provided, as are methods of making the superhyrdophobic porous materials, and methods of use for oil recovery among other things.

Claims (29)

1. A superhydrophobic porous material comprising:

a polymeric foam matrix comprising a three-dimensional network of polymer fibers;

a covalent organic framework encasing at least a portion of the polymer fibers, wherein the covalent organic framework comprises a plurality of perfluoroalkyl or perfluorheteroalkyl moieties covalently attached thereto.

2. The superhydrophobic porous material according to claim 1 , wherein the polymeric foam matrix comprises a foam selected from the group consisting of polyurethane foam, polyurea foam, polyvinyl chloride foam, polypropylene foam, polyethylene foam, polystyrene foam, polyvinyl acetate foam, and melamine foam.

3. The superhydrophobic porous material according to claim 1 , wherein the covalent organic framework is intertwined within the polymeric foam matrix such that the covalent organic framework encasing the portion of the polymer fibers is stable to mechanical compression of the polymeric foam matrix.

4. The superhydrophobic porous material according to claim 1 , wherein the covalent organic framework is intertwined within the polymeric foam matrix such that the polymeric foam matrix maintains about the same level of mechanical compressibility as the otherwise same polymeric foam matrix except without the covalent organic framework.

5. A superhydrophobic porous material comprising a covalent organic framework, wherein the covalent organic framework comprises a plurality of perfluoroalkyl or perfluoroheteroalkyl moieties covalently attached thereto;

wherein the covalent organic framework has a structure according to the following formula:

where each occurrence of R 1 and R 2 is independently a hydrogen, alkyl, alkenyl, heteroalkyl, alkoxy, perfluoroalkyl partially fluorinated alkyl, perfluorheteroalkyl, or partially fluorinated heteroalkyl so long as at least one occurrence of R 1 or R 2 comprises a perfluoroalkyl, partially fluorinated alkyl, perfluorheteroalkyl, or partially fluorinated heteroalkyl, and

where n is an integer from 2 to 12.

6. The superhydrophobic porous material according to claim 1 , wherein the covalent organic framework has a structure according to the following formula

where each occurrence of R 1 and R 2 is independently a hydrogen, alkyl, alkenyl, heteroalkyl, alkoxy, perfluoroalkyl, partially fluorinated alkyl, perfluorheteroalkyl, or partially fluorinated heteroalkyl so long as at least one occurrence of R 1 or R 2 comprises a perfluoroalkyl, partially fluorinated alkyl, perfluorheteroalkyl, or partially fluorinated heteroalkyl, and

where n is an integer from 2 to 12.

7. The superhydrophobic porous material according to claim 6 , wherein each occurrence of R 2 is a hydrogen, and wherein each occurrence of R 1 is independently a hydrogen or a -LR 3 ,

where L is none or is an alkyl or thioalkyl, and where each occurrence of R 3 is a perfluoroalkyl.

8. The superhydrophobic porous material according to claim 6 , wherein the perfluoralkyl comprises 6 to 15 carbon atoms.

9. The superhydrophobic porous material according to claim 6 , wherein R 1 is hydrogen, alkenyl, or —R 4 SR 5 B 1 , where R 4 is a C 1 -C 5 alkyl, R 5 is a C 1 -C 3 alkyl, and B 1 is a C 6 -C 12 perflouoroalkyl;

wherein R 2 is a hydrogen; and

n is 4 to 6.

10. The superhydrophobic porous material according to claim 9 , wherein R 4 is C 2 alkyl, R 5 is C 2 alkyl, and B 1 is C 8 perfluoroalkyl.

11. The superhydrophobic porous material according to claim 1 , wherein the covalent organic framework exhibits a water adsorption capacity of about 50-80 milligrams water per gram of the covalent organic framework.

12. The superhydrophobic porous material according to claim 1 , wherein the covalent organic framework exhibits a toluene adsorption capacity of about 500-800 milligrams toluene per gram of the covalent organic framework.

13. The superhydrophobic porous material according to claim 1 , wherein a water contact angle on the covalent organic framework is about 150° or more.

14. The superhydrophobic porous material according to claim 1 , wherein a nitrobenzene contact angle on the covalent organic framework is about 10° or less.

15. The superhydrophobic porous material according to claim 1 , wherein the composition has an oil absorption capacity of about 50 to 150 times the weight of the composition.

16. The superhydrophobic porous material according to claim 1 , wherein the oil absorption capacity is measured for one or more oils selected from the group consisting of CHCl 3 , nitrobenzene, dimethylformamide, toluene, bromobenzene, ethanol, hexane, mineral oil, pump oil, soybean oil, and a mixture thereof.

17. A surface comprising a superhydrophobic porous material according to claim 1 .

18. A droplet comprising an aqueous central region surrounded by an outer surface according to claim 6 .

19. The droplet of claim 18 , wherein the aqueous central region comprises a plurality of magnetic particles.

Assignments (2)
CONFIRMATORY LICENSE Recorded Jan 26, 2021
From: UNIVERSITY OF SOUTH FLORIDA
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 055107/0517 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 4, 2020
From: MA, SHENGQIAN; SUN, QI
To: UNIVERSITY OF SOUTH FLORIDA
Reel/Frame 053694/0110 →
Continuity (2)
Provisional Application 62616853 · Jan 12, 2018
Related Publication 20200360892A1 · Nov 19, 2020