IP Library Granted Patent US 11,739,182
Granted Patent B2
US 11,739,182 · App. 16/964,120 · Granted Aug 29, 2023

Polyester composition, polyester film, and magnetic recording medium

Inventors: Amane Hirose (Tokyo, JP); Makoto Handa (Tokyo, JP); Mitsuo Tojo (Tokyo, JP); Tatsuya Ogawa (Osaka, JP)
Assignee: TOYOBO CO., LTD.
C08G63/181B32B27/08C08J5/18G11B5/73931B32B2250/02B32B2250/244B32B2307/208C08J2367/02
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Quick Facts
Patent No.
US 11,739,182
App. No.
16/964,120
Granted
Aug 29, 2023
Kind
B2
Abstract

An object of the present invention is to more conveniently provide a copolyester for a polyester film which exhibits excellent dimensional stability and in particular excellent dimensional stability against environmental changes in, for example, temperature and humidity, and has a small film elongation percentage at 110° C. A copolyester of the present invention comprises: (A) an aromatic dicarboxylic acid component; (B) an alkylene glycol component; and (C1) a dimer acid component and/or (C2) a dimer diol component, wherein the copolyester contains, with reference to a molar number of a total dicarboxylic acid component, 0.5 to 3.5 mol % of the dimer acid component (C1) and/or 0.3 to 5.0 mol % of the dimer diol component (C2).

Claims (40)

1. A copolyester comprising:

(A) an aromatic dicarboxylic acid component;

(B) an alkylene glycol component; and

(C1) a dimer acid component and/or (C2) a dimer diol component,

wherein the copolyester contains, with reference to a molar number of a total dicarboxylic acid component, 0.5 to 3.5 mol % of the dimer acid component (C1) and/or 0.3 to 4.0 mol % of the dimer diol component (C2), and wherein the dimer acid component (C1) and/or the dimer diol component (C2) has an average carbon number of at least 20.

2. The copolyester according to claim 1 , wherein the dimer acid component (C1) and/or the dimer diol component (C2) are/is derived from a mixture of an aliphatic dicarboxylic acid component and/or aliphatic diol component having an average carbon number of 20 to 55.

3. The copolyester according to claim 1 , comprising repeating units (I) to (III):

—C(O)—R A —C(O)—  (I)

—C(O)—R B —C(O)—  (II)

—O—R C —O—  (III)

wherein the repeating unit (I) is the dimer acid component (C1), and R A is an alkylene group which has 31 to 51 carbon atoms, and may contain a cyclo ring and/or a branched chain,

the repeating unit (II) is the aromatic dicarboxylic acid component (A), and R B is a phenylene group or a naphthalenediyl group, and

the repeating unit (III) is the alkylene glycol component (B), and R C is an alkylene group having 2 to 6 carbon atoms.

4. The copolyester according to claim 1 , wherein

the copolyester contains, with reference to a molar number of the aromatic dicarboxylic acid component, 0.3 to 4.0 mol % of the dimer diol component (C2),

the aromatic dicarboxylic acid component (A) is aromatic dicarboxylic acid having 6 or more carbon atoms,

the alkylene glycol component (B) is alkylene glycol having 2 to 4 carbon atoms, and

the dimer diol component (C2) is aliphatic dimer diol having 31 to 50 carbon atoms.

5. The copolyester according to claim 1 , wherein

the copolyester comprises the dimer diol component (C2), and

the dimer diol component (C2) comprises a branched chain and/or a cyclohexane ring structure.

6. A polyester film comprising the copolyester according to claim 1 .

7. The polyester film according to claim 6 , wherein the polyester film has a temperature expansion coefficient of 14 ppm/° C. or less in at least one direction in the plane direction of the polyester film.

8. The polyester film according to claim 6 , wherein the polyester film has a humidity expansion coefficient of 1 to 8.5 ppm/% RH in at least one direction in the plane direction of the polyester film.

9. A laminated polyester film comprising:

a film layer A which comprises a polyester film; and

a film layer B which comprises a polyester film and is laminated over the film layer A,

wherein at least one of the film layer A and the film layer B is the polyester film according to claim 6 .

10. The laminated polyester film according to claim 9 , wherein a content (W AB ) of the dimer acid component (C1) is within a range of 0.5 to 3.5 mol % or a content (W AB ) of the dimer diol component (C2) is within a range of 0.5 to 5.0 mol %, with reference to a molar number of a total dicarboxylic acid component in a whole of the laminated polyester film.

11. The laminated polyester film according to claim 9 , wherein a difference between a content (W A ) of the dimer acid with reference to a molar number of a total dicarboxylic acid component in the film layer A and a content (W B ) of the dimer acid with reference to a molar number of a total dicarboxylic acid component in the film layer B is 0.3 mol % or more.

12. The laminated polyester film according to claim 9 , wherein a difference between a content (W A ) of the dimer diol with reference to a molar number of a total dicarboxylic acid component in the film layer A and a content (W B ) of the dimer diol with reference to a molar number of a total dicarboxylic acid component in the film layer B is 0.3 mol % or more.

13. The laminated polyester film according to claim 9 , wherein a difference between surface roughness (Ra A ) of the film layer A and surface roughness (Ra B ) of the film layer B is 1.0 nm or more.

14. The laminated polyester film according to claim 9 , wherein at least one film layer of the film layers A and B contains, with reference to a mass of the film layer, 0.5 to 25% by mass of at least one selected from the group consisting of polyimide, polyether imide, polyether ketone, polyether ether ketone, and a mixture thereof in addition to the copolyester.

15. The laminated polyester film according to claim 9 , wherein the laminated polyester film is used for a base film of a magnetic recording medium.

16. A magnetic recording medium comprising:

the laminated polyester film according to claim 9 ; and

a magnetic layer formed on one surface of the laminated polyester film.

17. The laminated polyester film according to claim 9 , wherein a ratio (dA/dB) of a thickness (dA) of the film layer A and a thickness (dB) of the film layer B is 0.03 to 33.

18. The laminated polyester film according to claim 9 , wherein the laminated polyester film has a temperature expansion coefficient of 14 ppm/° C. or less in at least one direction in the plane direction of the laminated polyester film.

19. The laminated polyester film according to claim 9 , wherein the laminated polyester film has a humidity expansion coefficient of 1 to 8.5 ppm/% RH in at least one direction in the plane direction of the laminated polyester film.

Assignments (2)
MERGER Recorded Apr 21, 2021
From: TOYOBO FILM SOLUTIONS LIMITED
To: TOYOBO CO., LTD.
Reel/Frame 055988/0620 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2020
From: HIROSE, AMANE; HANDA, MAKOTO; TOJO, MITSUO; OGAWA, TATSUYA
To: TOYOBO FILM SOLUTIONS LIMITED
Reel/Frame 053285/0205 →
Priority Claims (4)
JP 2018-014769 · Jan 31, 2018 · national
JP 2018-014770 · Jan 31, 2018 · national
JP 2018-014771 · Jan 31, 2018 · national
JP 2018-014772 · Jan 31, 2018 · national
Continuity (1)
Related Publication 20210032401A1 · Feb 4, 2021