Injection moulding machine
An injection moulding machine having a machine controller and a control unit, capable of starting up the injection moulding machine from a switched-off mode or a standby mode into a production operation for producing injection-moulded parts and to shut down back into a switched-off or standby mode. Start-up and shutdown of the injection moulding machine are each divided into a number of phases, and a sequence of specific machine movement commands and/or specific machine mode change commands is pre-programmed for each phase of start-up and for each phase of shutdown. One or more control elements are provided on the control unit which, when actuated, activate a pre-programmed sequence so that a phase of start-up or shutdown can be started, the functions of start-up or shutdown of the injection moulding machine associated with the machine movement command and/or the machine mode change command of this sequence then being triggered.
1. An injection moulding machine for producing inj ection-moulded shaped parts, the injection molding machine comprising:
a plurality of actuators comprising at least one motor, at least one heating system, and at least one cooling system; and
a plasticizing unit configured to contain plastic material to be injection-moulded;
a machine controller comprising a memory storing a plurality of start-up sequences and a plurality of shut-down sequences to operate the injection molding machine, the machine controller configured to:
control the injection moulding machine according to a plurality of machine movements, and
change a state of the injection moulding machine from a switched-off state or from a standby state into a production operation state according to a selected one of the plurality of start-up sequences, and
shut down said machine from the production operation state back into the switched-off or standby state according to a selected one of the plurality of shut-down sequences,
wherein the selected start-up sequence and the selected shut-down sequence each comprise a plurality of phases, each phase comprising a pre-programmed series of commands which, upon actuation of a user input, are automatically executed by the machine controller in a predetermined order,
wherein according to successive actuations of the user input, the machine controller is configured to advance through the phases of the selected start-up sequence or the phases of the shut-down sequence, the phases comprising:
a start-up phase comprising a command turning on one or more actuators of the injection moulding machine to operate a motor and a command to heat &the plasticizing unit to a predetermined temperature,
a preparation phase comprising a command bringing the plasticizing unit into an injecting-out position and comprising a command injecting-out plastic residue from the plasticizing unit,
a post-processing phase comprising a command injecting-out plastic residue from the plasticizing unit, and comprising a command to operate one or more actuators of the injection moulding machine to cool the plasticizing unit to a predetermined temperature, and
a switch-off phase shutting off one or more of the actuators comprising a command shutting off at least one motor, and comprising a command shutting off said at least one heating system and said at least one cooling system.
2. The injection moulding machine according to claim 1 , wherein the user input comprises a start-up key for advancing through the selected start-up sequence and a shut-down key for advancing through the selected shut-down sequence.
3. The injection moulding machine according to claim 1 , wherein the user input comprises a start-up key, configured to advance through the phases of the selected start-up sequence upon actuation.
4. The injection moulding machine according to claim 1 , wherein the user input comprises a shut-down key configured to advance through the phases of the selected shut-down sequence upon actuation.
5. The injection moulding machine according to claim 1 , wherein the user input comprises multiple start-up and/or shut-down keys corresponding to phases of the selected start-up and/or shut-down sequence, respectively.
6. The injection moulding machine according to claim 1 , wherein the user input comprises a start-up key having an upwardly pointing arrow and/or that the start-up key is coloured or is able to be illuminated in colour.
7. The injection moulding machine according to claim 1 , wherein the user input comprises a shut-down key with a downwardly pointing arrow and/or that the shut-down key is coloured or is able to be illuminated in colour.
8. The injection moulding machine according to claim 1 , wherein the user input comprises a plurality of start-up keys and/or a plurality of shut-down keys.
9. The injection moulding machine according to claim 1 , wherein the user input comprises a rotary knob wherein rotation in one direction advances the machine through the selected start-up sequence and on rotation in the opposite direction advances the machine through the selected shut-down sequence.
10. The injection moulding machine according to claim 1 , wherein three phases are provided for the selected start-up sequence of the injection moulding machine, and/or three phases are provided for the selected shut-down sequence of the injection moulding machine.
11. The injection moulding machine according to claim 1 , wherein, for a respective state of the selected start-up sequence or the selected shut-down sequence of the inj ection moulding machine, only a single start-up key corresponding to the selected start-up sequence or to the selected shut-down sequence of the injection moulding machine is illuminated.
12. The injection moulding machine according to claim 1 , wherein upon beginning the selected start-up sequence and/or the selected shut-down sequence of the injection moulding machine at predefined points in time a display is able to be generated, which is indicative of one or more instructions.
13. The injection moulding machine according to claim 1 , wherein during a first phase of the selected start-up sequence, the injection moulding machine is configured to ensure that all of the shaped parts have been injected correctly and ejected cleanly.
14. The injection moulding machine according to claim 1 , wherein each of the plurality of start-up sequences and shut-down sequences are adapted to be saved to the memory by a user, after being programmed.