IP Library › Patent Application 16968346
Patent Application
App. No. 16/968,346

MOLD FOR MANUFACTURING A BODY MADE OF A POROUS MATERIAL

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Quick Facts
Patent No.
US None
App. No.
16/968,346
Abstract

A mold for manufacturing a body made of a porous material derived from precursors of the porous material in a sol-gel process carried out within the mold can have a lower part defining an interior volume for receiving the precursors of the porous material, wherein the interior volume defines the shape of the body to be manufactured, and at least a first opening through which the body is removable from the lower part. Surfaces of the lower part facing the interior volume are at least partially provided with a coating made of a material that is electrically dissipative and non-sticky to a gel formed from the precursors of the porous material and/or the body.

Claims (34)

1 - 15 . (canceled)

16 . A mold configured for manufacturing a body made of a porous material derived from one or more precursors of the porous material in a sol-gel process carried out within the mold, the mold comprising:

a lower part defining an interior volume, configured for receiving the precursors of the porous material, the interior volume defining a shape of the body to be manufactured; and

a first opening configured for removal of the body from the lower part,

wherein surfaces of the lower part facing the interior volume at least partially comprise a coating comprising a material that is electrically dissipative and non-sticky to a gel formed from the precursors of the porous material and/or the body,

wherein the material of the coating has an electrical resistivity of not more than 10 8 Ωm.

17 . The mold of claim 16 , wherein the lower part comprises the first opening.

18 . The mold of claim 16 , wherein the lower part is made of metal or polymer.

19 . The mold of claim 16 , wherein the interior volume defines a cuboid shape for the body.

20 . The mold of claim 19 , wherein the shape has a length in a range of 10 cm to 100 cm and a width in a range of 10 cm to 100 cm and/or a height of the shape is variable.

21 . The mold of claim 16 , further comprising:

a cover part configured to close the first opening;

a second opening; and

a lid configured to close the second opening.

22 . The mold of claim 21 , wherein the lower part comprises the second opening.

23 . The mold of claim 21 , wherein the first opening comprises a first opening area,

wherein the second opening comprises a second opening area, and

wherein the second opening area smaller than the first opening area.

24 . The mold of claim 21 , further comprising:

a first sealing configured to be arranged between the lower part and the cover part,

wherein the first sealing is configured to provide a gas tight closing of the first opening with the cover part.

25 . The mold of claim 16 , wherein the lower part comprises a bottom and side walls extending from the bottom, and

wherein an upper rim of the side walls opposite to the bottom defines the first opening.

26 . The mold of claim 16 , wherein the surfaces of the lower part comprise the coating at portions configured for contacting the gel formed from the precursors of the porous material.

27 . The mold of claim 16 , wherein the material of the coating is non-corroding.

28 . The mold of claim 16 , wherein the coating comprises a halogen-comprising polymer and an inorganic filler.

29 . The mold of claim 16 , wherein the coating is reusable.

30 . The mold of claim 16 , wherein the lower part comprises a metal.

31 . The mold of claim 16 , wherein the lower part comprises a polymer.

32 . The mold of claim 21 , wherein the cover part comprises the second opening.

33 . The mold of claim 16 , wherein the coating comprises

an inorganic filler, and

a polytetrafluoroethylene, perfluoro alkoxy polymer, and/or a fluorinated ethylene propylene polymer.

34 . The mold of claim 16 , wherein the coating is reusable for at least 50 cycles of the sol gel process.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 2, 2022
From: BASF SE
To: AEROGEL-IT GMBH
Reel/Frame 061280/0031 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2020
From: BASF POLYURETHANES GMBH
To: BASF SE
Reel/Frame 053683/0900 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2020
From: FRICKE, MARC; VOGELSANG, VOLKER; WEINRICH, DIRK; LOELSBERG, WIBKE; NOBIS, MARCEL; VIERECK, RUEDIGER; INDERRIEDEN, THORSTEN; KAMINSKY, TORBEN; THOMAS, MARIA
To: BASF POLYURETHANES GMBH
Reel/Frame 053433/0425 →