IP Library Granted Patent US 11,458,460
Granted Patent B2
US 11,458,460 · App. 16/968,896 · Granted Oct 4, 2022

Exhaust gas purification catalyst

Inventors: Hiroki Tanaka (Saitama, JP); Yuki Nagao (Saitama, JP); Tokuya Watanabe (Saitama, JP)
Assignee: Mitsui Mining & Smelting Co., Ltd.
B01J23/464B01D53/9472B01J23/44B01J35/0006B01J35/0073B01D2255/1023B01D2255/1025B01D2255/9032F01N3/2803F01N2370/04
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,458,460
App. No.
16/968,896
Granted
Oct 4, 2022
Kind
B2
Abstract

An exhaust gas purifying catalyst ( 10 ) according to the present invention is an exhaust gas purifying catalyst including the first catalyst layer ( 12 ). The first catalyst layer ( 12 ) includes the first section ( 14 ) and the second section ( 15 ) in the exhaust gas flow direction. The first section ( 14 ) is located on the upstream side in the exhaust gas flow direction relative to the second section ( 15 ). A catalyst layer ( 16 ) contains a catalytically active component including a specific element. The concentration of the specific element in the catalyst layer ( 12 ) is higher in the first section ( 14 ) than in the second section ( 15 ), in terms of mass per unit volume. When the first section is divided in half along the thickness direction of the first catalyst layer ( 12 ), the ratio of a 1 to a 2 , a 1 /a 2 , is 1.1 or more, where a 1 represents the mass of the specific element that is present on the surface side of the catalyst layer ( 12 ) and a 2 represents the mass of the specific element that is present on the other side than the surface side of the catalyst layer.

Claims (18)

1. An exhaust gas purifying catalyst comprising a first catalyst layer including a first section and a second section in an exhaust gas flow direction, the first section being located on an upstream side in the exhaust gas flow direction relative to the second section,

wherein the first section and the second section of the first catalyst layer each contains a catalytically active component including a specific element,

a concentration of the specific element in the first catalyst layer is higher in the first section than in the second section, in terms of mass per unit volume,

a ratio of a 1 to a 2 , a 1 /a 2 , is 1.1 or more, where a 1 represents a mass of the specific element that is present on a surface side of the first section of the first catalyst layer when the first section is divided in half along a thickness direction of the first catalyst layer, and a 2 represents a mass of the specific element that is present on another side than the surface side of the first section of the first catalyst layer, and

a ratio of b 1 to b 2 , b 1 /b 2 , is 0.9 or more and 1.03 or less, where b 1 represents a mass of the specific element that is present on a surface side of the second section of the first catalyst layer when the second section is divided in half along a thickness direction of the first catalyst layer, and b 2 represents a mass of the specific element that is present on another side than the surface side of the second section of the first catalyst layer.

2. The exhaust gas purifying catalyst according to claim 1 ,

wherein the ratio a 1 /a 2 is 1.1 or more and 5.0 or less.

3. The exhaust gas purifying catalyst according to claim 1 ,

wherein a ratio of the concentration of the specific element contained in the first section to that in the second section is 1.1 or more, the concentration being in terms of mass per unit volume.

4. The exhaust gas purifying catalyst according to claim 3 ,

wherein the ratio of the concentration of the specific element contained in the first section to that in the second section is 2.0 or more and 100 or less.

5. The exhaust gas purifying catalyst according to claim 1 ,

wherein the specific element contained in the first catalyst layer is palladium.

6. The exhaust gas purifying catalyst according to claim 1 ,

wherein a second catalyst layer is further provided on a surface of the first catalyst layer.

7. The exhaust gas purifying catalyst according to claim 6 ,

wherein the specific element contained in the first catalyst layer is palladium, and

the second catalyst layer contains rhodium.

Assignments (2)
CHANGE OF NAME Recorded Mar 31, 2026
From: MITSUI MINING AND SMELTING COMPANY, LIMITED
To: MITSUI KINZOKU COMPANY, LIMITED
Reel/Frame 075357/0342 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 11, 2020
From: TANAKA, HIROKI; NAGAO, YUKI; WATANABE, TOKUYA
To: MITSUI MINING & SMELTING CO., LTD.
Reel/Frame 053452/0742 →
Priority Claims (1)
JP JP2018-063118 · Mar 28, 2018 · national
Continuity (1)
Related Publication 20220176353A1 · Jun 9, 2022