IP Library Granted Patent US 11,517,881
Granted Patent B2
US 11,517,881 · App. 16/971,147 · Granted Dec 6, 2022

Exhaust gas purification catalyst

Inventors: Hiroki Tanaka (Saitama, JP); Haruka Shimizu (Saitama, JP); Masaaki Inamura (Saitama, JP)
Assignee: Mitsui Mining & Smelting Co., Ltd.
B01J23/44B01D53/944B01J23/464B01J35/0006F01N3/103B01D2255/1023B01D2255/1025B01D2255/2063B01D2255/2065B01D2255/2068B01D2255/20715B01D2255/9022
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Quick Facts
Patent No.
US 11,517,881
App. No.
16/971,147
Granted
Dec 6, 2022
Kind
B2
Abstract

The present invention provides an exhaust gas purifying catalyst including a first catalyst layer ( 12 ). The first catalyst layer ( 12 ) includes a first section ( 14 ) and a second section ( 15 ) in an exhaust gas flow direction, the first section ( 14 ) being located on an upstream side in the exhaust gas flow direction relative to the second section ( 15 ). The first section ( 14 ) and the second section ( 15 ) both contain a catalytically active component including a specific element. A concentration of the specific element is higher in the first section ( 14 ) than in the second section ( 15 ). A concentration gradient of the specific element contained in the first section ( 14 ) in a thickness direction of the catalyst layer ( 12 ) is milder than a concentration gradient of the specific element contained in the second section ( 15 ) in the thickness direction.

Claims (29)

1. An exhaust gas purifying catalyst comprising a first catalyst layer including a first section and a second section in an exhaust gas flow direction, the first section being located on an upstream side in the exhaust gas flow direction relative to the second section,

wherein the first section and the second section both contain a catalytically active component including a specific element,

a concentration of the specific element is higher in the first section than in the second section,

a concentration gradient of the specific element contained in the first section in a thickness direction of the first catalyst layer is milder than a concentration gradient of the specific element contained in the second section in the thickness direction,

a ratio of a1/a2 to b1/b2 is 0.33 or more and 0.95 or less,

where the ratio a1/a2 represents a concentration gradient of the specific element, where a1 represents a mass of the specific element that is present on a surface side of the first section of the first catalyst layer when the first section is divided in half along the thickness direction of the first catalyst layer, and a2 represents a mass of the specific element that is present on another side than the surface side of the first section of the first catalyst layer, and

where the ratio b1/b2 represents a concentration gradient of the specific element, where b1 represents a mass of the specific element that is present on a surface side of the second section of the first catalyst layer when the second section is divided in half along the thickness direction of the first catalyst layer, and b2 represents a mass of the specific element that is present on another side than the surface side of the second section of the first catalyst layer.

2. The exhaust gas purifying catalyst according to claim 1 ,

wherein the concentration gradient a1/a2 is 0.9 to 3.0.

3. The exhaust gas purifying catalyst according to claim 1 ,

wherein the concentration gradient b1/b2 is 1.1 to 5.0.

4. An exhaust gas purifying catalyst comprising a first catalyst layer including a first section and a second section in an exhaust gas flow direction, the first section being located on an upstream side in the exhaust gas flow direction relative to the second section,

wherein the first section and the second section both contain a catalytically active component including a specific element,

a concentration of the specific element is higher in the first section than in the second section,

a concentration gradient of the specific element contained in the first section in a thickness direction of the first catalyst layer is milder than a concentration gradient of the specific element contained in the second section in the thickness direction,

the first catalyst layer further includes a third section on a downstream side of the second section,

the third section contains a catalytically active component including the specific element, and

a concentration gradient of the specific element contained in the third section in the thickness direction of the first catalyst layer is milder than the concentration gradient of the specific element contained in the second section in the thickness direction.

5. The exhaust gas purifying catalyst according to claim 1 ,

wherein a ratio of the concentration of the specific element contained in the first section to that in the second section is 1.1 or more, the concentration being in terms of mass per unit volume.

6. The exhaust gas purifying catalyst according to claim 4 ,

wherein a ratio of the concentration of the specific element contained in the second section to that in the third section is 1.1 or more, the concentration being in terms of mass per unit volume.

7. The exhaust gas purifying catalyst according to claim 1 ,

wherein the specific element is palladium.

8. The exhaust gas purifying catalyst according to claim 1 ,

wherein a second catalyst layer is further provided on a surface of the first catalyst layer.

9. The exhaust gas purifying catalyst according to claim 8 ,

wherein the specific element is palladium, and

the second catalyst layer contains rhodium.

Assignments (2)
CHANGE OF NAME Recorded Mar 31, 2026
From: MITSUI MINING AND SMELTING COMPANY, LIMITED
To: MITSUI KINZOKU COMPANY, LIMITED
Reel/Frame 075357/0342 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 19, 2020
From: TANAKA, HIROKI; SHIMIZU, HARUKA; INAMURA, MASAAKI
To: MITSUI MINING & SMELTING CO., LTD.
Reel/Frame 053540/0858 →
Priority Claims (1)
JP JP2018-063119 · Mar 28, 2018 · national
Continuity (1)
Related Publication 20220193638A1 · Jun 23, 2022