IP Library Granted Patent US 11,834,544
Granted Patent B2
US 11,834,544 · App. 16/980,320 · Granted Dec 5, 2023

Anion exchange membranes based on polymerization of long chain alpha olefins

Inventors: Michael A. Yandrasits (Hastings, MN); Carl A. Laskowski (Minneapolis, MN); Timothy M. Gillard (St. Paul, MN); Michael Hickner (State College, PA); Liang Zhu (Boca Raton, FL)
Assignees: 3M Innovative Properties Company; The Penn State Research Foundation
C08F8/32C08F8/44C08F210/08C08F212/12C08F214/16C08F214/18C08J5/2243H01M8/1004
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Quick Facts
Patent No.
US 11,834,544
App. No.
16/980,320
Granted
Dec 5, 2023
Kind
B2
Abstract

Described herein are cationic polymers having a plurality of quaternary amino groups, methods of making such polymers, and uses of such polymers as ion exchange membranes in electrochemical devices.

Claims (69)

1. A method for preparing a cationic polymer having a plurality of quaternary amino groups, the method comprising:

obtaining or providing a precursor polymer comprising x repeat units of Formula (I) and y repeat units of Formula (II)

wherein

each R 1 is independently aralkyl or substituted aralkyl;

each R 2 is independently pendant *—R 3 -L groups,

R 3 is alkylene having at least four carbon atoms;

L is a leaving group;

the asterisk (*) represents the point of attachment of R 3 to the polymer backbone;

the variable x represents an overall mole fraction of the repeat units of Formula (I) in the precursor polymer, with random or block repeat unit distribution;

the variable y represents an overall mole fraction of the repeat units of Formula (II) in the precursor polymer, with random or block monomer repeat unit distribution, wherein y is in a range of about 0.15 to about 0.35; and

reacting the pendant *—R 3 -L groups of the precursor polymer with a cationic amine compound having at least one tertiary amino group and at least one quaternary amino group to form the cationic polymer having the plurality of pendant quaternary amino groups, wherein the cationic polymer having the plurality of pendant quaternary amino groups comprises x repeat units of Formula (I) and z repeat units of Formula (IV)

wherein

each R 4 is independently a cationic group of the Formula (V) or Formula (VI)

*—R 3 —[N(R 5 ) 2 ] + —R 6 —{[N(R 5 ) 2 ] + —R 6 } v —[N(R 5 ) 3 ] +   (V)

each R 5 is independently alkyl;

each R 6 is independently alkylene;

v is an integer in a range of 0 to 10;

each R 7 is an alkyl;

each R 8 is an alkylene;

each R 9 is an alkyl;

each q is independently an integer in a range of 1 to 2; and

p is an integer in a range of 0 to 10; and

the variable z represents the overall mole fraction of the repeat units of Formula (IV) in the cationic polymer, with random or block monomer repeat unit distribution, wherein z is in a range of 0.15 to about 0.35; and

the cationic group has corresponding anionic counter ions.

2. The method of claim 1 , wherein each R 3 is independently (C 6 -C 12 )alkylene.

3. The method of claim 1 , wherein each R 6 is independently (C 4 -C 9 )alkylene.

4. The method of claim 1 , wherein the cationic amine compound that is reacted with the precursor polymer is of Formula (VII)

N(R 5 ) 2 -R 6 —{[N(R 5 ) 2 ] + —R 6 } v —[N(R 5 ) 3 ] +   (VII)

wherein

each R 5 is independently alkyl;

each R 6 is independently alkylene;

v is an integer in a range of 0 to 10; and

the cationic groups have corresponding anionic counter ions.

5. A cationic polymer comprising x repeat units of Formula (I) and z repeat units of Formula (IV)

wherein

each R 1 is independently aralkyl or substituted aralkyl;

the variable x represents an overall mole fraction of the repeat units of Formula (I) in the cationic polymer, with random or block repeat unit distribution;

each R 4 is independently a cationic group of the Formula (V) or Formula (VI)

*—R 3 —[N(R 5 ) 2 ] + —R 6 —{[N(R 5 ) 2 ] + —R 6 } v —[N(R 5 ) 3 ] +   (V)

each R 5 is independently alkyl;

each R 6 is independently alkylene;

v is an integer in a range of 0 to 10;

each R 7 is an alkyl;

each R 8 is an alkylene;

each R 9 is an alkyl;

each q is independently an integer in a range of 1 to 2; and

p is an integer in a range of 0 to 10;

the variable z represents the overall mole fraction of the repeat units of Formula (IV) in the cationic polymer, with random or block monomer repeat unit distribution, wherein z is in a range of 0.15 to about 0.35; and

the cationic group has corresponding anionic counter ions.

6. The cationic polymer of claim 5 , wherein each R 3 is independently (C 6 -C 12 )alkylene.

7. The cationic polymer of claim 5 , wherein each R 6 is independently (C 4 -C 9 )alkylene.

8. The cationic polymer of claim 5 , wherein:

each R 4 is independently a cationic group of the formula:

*—R 3 —N + (CH 3 ) 2 —(CH 2 ) m —{[N(CH 3 ) 2 ] + —(CH 2 ) m } 0-8 —[N(CH 3 ) 3 ] + ,

*—R 3 —N + (CH 3 ) 2 —(CH 2 ) 6-8 —{[N(CH 3 ) 2 ] + —(CH 2 ) 6-8 } v —[N(CH 3 ) 3 ] + or

*—R 3 —N + (CH 3 ) 2 —(CH 2 ) 6-8 —{[N(CH 3 ) 2 ] + —(CH 2 ) 6-8 } 3-8 —[N(CH 3 ) 3 ] + ;

m is a variable in a range of 4 to 9;

v is a variable in a range of 0 to 10; and

the cationic group has corresponding anionic counter ions.

9. The cationic polymer of claim 8 , wherein the anionic counter ions are chloride, bromide, iodide, bicarbonate, carbonate, hydroxide, alkoxide, acetate or sulfate.

10. A membrane comprising the cationic polymer of claim 5 .

11. The membrane of claim 10 , wherein the membrane further comprises reinforcement material.

12. The membrane of claim 10 , wherein the membrane has a positive charge density equal to at least 1 milliequivalent per gram of cationic polymer.

13. The membrane of claim 10 , wherein the membrane has a charge density up to 5 milliequivalent per gram of cationic polymer.

14. An electrochemical device comprising:

an anode;

a cathode; and

a membrane positioned between the anode and cathode, wherein the membrane is according to claim 10 .

15. The electrochemical device of claim 14 , wherein the electrochemical device is a solid-state fuel cell.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 6, 2023
From: ZHU, LIANG
To: THE PENN STATE RESEARCH FOUNDATION
Reel/Frame 065152/0216 →
CONFIRMATORY LICENSE Recorded Mar 3, 2022
From: PENNSYLVANIA UNIVERSITY
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 059314/0975 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 4, 2021
From: HICKNER, MICHAEL
To: THE PENN STATE RESEARCH FOUNDATION
Reel/Frame 057077/0591 →
Continuity (2)
Provisional Application 62641895 · Mar 12, 2018
Related Publication 20210032378A1 · Feb 4, 2021