Electropneumatic axle modulator with directly controlled valves
An electropneumatic brake control module ( 1 ) has a supply connection ( 2 ) for connecting a compressed air supply ( 3 ); a first wheel brake connection ( 4 ) and a second wheel brake connection ( 6 ); a pneumatically controlled inlet-outlet valve unit ( 8 ) for controlling a first brake pressure (PB 1 ) at the first wheel brake connection ( 4 ) and a second brake pressure (PB 2 ) at the second wheel brake connection ( 6 ), which is independent of the first brake pressure (PB 1 ); and an electropneumatic pilot control unit ( 10 ) for controlling at least one main control pressure (PH) at a main valve ( 12 ) of the inlet-outlet valve unit ( 10 ). The main valve ( 12 ) of the inlet-outlet valve unit ( 10 ) is a pneumatically controllable 3/2-way valve ( 13 ) with a main valve control connection ( 12.4 ).
1. An electropneumatic brake control module ( 1 ), comprising:
a supply connection ( 2 ) for connecting a compressed air supply ( 3 );
a first wheel brake connection ( 4 ) and a second wheel brake connection ( 6 );
a pneumatically controlled inlet-outlet valve unit ( 8 ) for controlling a first brake pressure (PB 1 ) at the first wheel brake connection ( 4 ) and a second brake pressure (PB 2 ) at the second wheel brake connection ( 6 ), which is independent of the first brake pressure (PB 1 ); and
an electropneumatic pilot control unit ( 10 ) for controlling at least one main control pressure (PH) at a main valve ( 12 ) of the inlet-outlet valve unit ( 8 ),
wherein the main valve ( 12 ) of the inlet-outlet valve unit ( 8 ) is a pneumatically controllable 3/2-way valve ( 13 ) with a main valve control connection ( 12 . 4 );
wherein the main valve ( 12 ) comprises a main valve supply connection ( 12 . 1 ) connected to the supply connection ( 2 ), a main valve working connection ( 12 . 2 ) for controlling a working pressure (PA), and a main valve venting connection ( 12 . 3 ) connected to a vent ( 5 ).
2. The electropneumatic brake control module ( 1 ) as claimed in claim 1 , wherein in a first pressureless switching position of the main valve, the main valve working connection ( 12 . 2 ) is connected to the main valve venting connection ( 12 . 3 ), and in a second switching position of the main valve the main valve working connection ( 12 . 2 ) is connected to the main valve supply connection ( 12 . 1 ).
3. The electropneumatic brake control module ( 1 ) as claimed in claim 2 , wherein the inlet-outlet valve unit ( 8 ) has a first brake valve ( 14 ) for controlling the first brake pressure (PB 1 ) and a second brake valve ( 16 ) for controlling the second brake pressure (PB 2 ), and wherein
the first brake valve ( 14 ) has a first brake valve connection ( 14 . 1 ) connected to the main valve working connection ( 12 . 2 ) of the main valve ( 12 ) and a second brake valve connection ( 14 . 2 ) connected to the first wheel brake connection ( 4 ); and
the second brake valve ( 16 ) has a third brake valve connection ( 16 . 1 ) connected to the main valve working connection ( 12 . 2 ) of the main valve ( 12 ) and a fourth brake valve connection ( 16 . 2 ) connected to the second wheel brake connection ( 6 ).
4. The electropneumatic brake control module ( 1 ) as claimed in claim 3 , wherein the first brake valve ( 14 ) has a first brake valve control connection ( 14 . 3 ), at which a first control pressure (P 1 ) is configured to be controlled by the pilot control unit ( 10 ), and which is connected to the pilot control unit ( 10 ).
5. The electropneumatic brake control module ( 1 ) as claimed in claim 4 , wherein in a first pressureless switching position of the first brake valve ( 14 ), the first brake valve connection ( 14 . 1 ) is connected to the second brake valve connection ( 14 . 2 ), and in a second switching position of the first brake valve ( 14 ), the first brake valve ( 14 ) is closed.
6. The electropneumatic brake control module ( 1 ) as claimed in claim 4 , wherein the pilot control unit ( 10 ) has a first brake control valve ( 20 ) for the first brake pressure (PB 1 ), which has a first brake control valve connection ( 20 . 1 ) connected to the supply connection ( 2 ), a second brake control valve connection ( 20 . 2 ) connected to the first brake valve control connection ( 14 . 3 ), and a third brake control valve connection ( 20 . 3 ) connected to a vent ( 5 ).
7. The electropneumatic brake control module ( 1 ) as claimed in claim 3 , wherein the second brake valve ( 16 ) has a second brake valve control connection ( 16 . 3 ), at which a second control pressure (P 2 ) can be controlled by the pilot control unit ( 10 ), and which is connected to the pilot control unit ( 10 ).
8. The electropneumatic brake control module ( 1 ) as claimed in claim 7 , wherein in a first pressureless switching position of the second brake valve ( 16 ), the third brake valve connection ( 16 . 1 ) is connected to the fourth brake valve connection ( 16 . 2 ), and in a second switching position of the second brake valve ( 16 ), the second brake valve ( 16 ) is closed.
9. The electropneumatic brake control module ( 1 ) as claimed in claim 7 , wherein the pilot control unit ( 10 ) has a second brake control valve ( 22 ) for the second brake pressure (PB 2 ), which has a fourth brake control valve connection ( 22 . 1 ) connected to the supply connection ( 2 ), a fifth brake control valve connection ( 22 . 2 ) connected to the second brake valve control connection ( 16 . 3 ) and a sixth brake control valve connection ( 22 . 3 ) connected to a vent ( 5 ).
10. The electropneumatic brake control module ( 1 ) as claimed in claim 1 , wherein the inlet-outlet valve unit ( 8 ) has a first brake valve ( 14 ) for controlling the first brake pressure (PB 1 ) and a second brake valve ( 16 ) for controlling the second brake pressure (PB 2 ).
11. The electropneumatic brake control module ( 1 ) as claimed in claim 1 , wherein the pilot control unit ( 10 ) has a main control valve ( 18 ), which has a first main control valve connection ( 18 . 1 ) connected to the supply connection ( 2 ), a second main control valve connection ( 18 . 2 ) connected to the main valve control connection ( 12 . 4 ) and a third main control valve connection ( 18 . 3 ) connected to a vent ( 5 ).
12. The electropneumatic brake control module ( 1 ) as claimed in claim 1 , further comprising an electrical control unit (ECU) with an electrical connection ( 30 ) for receiving braking signals (SB) and for providing corresponding switching signals (SH, S 1 , S 2 ) at least to the pilot control unit ( 10 ).
13. The electropneumatic brake control module ( 1 ) as claimed in claim 1 , further comprising a first pressure sensor ( 24 ), which is provided to detect the first brake pressure (PB 1 ) and to provide a corresponding first pressure signal (SP 1 ), as well as a second pressure sensor ( 26 ) which is provided to detect the second brake pressure (PB 2 ) and to provide a corresponding second pressure signal (SP 2 ).
14. A vehicle ( 60 ) with an electropneumatic brake control module ( 1 ) as claimed in claim 1 .
15. A method for operating an electropneumatic brake control module ( 1 ) having
a supply connection ( 2 ) for connecting a compressed air supply ( 3 );
a first wheel brake connection ( 4 ) and a second wheel brake connection ( 6 );
a pneumatically controlled inlet-outlet valve unit ( 8 ) for controlling a first brake pressure (PB 1 ) at the first wheel brake connection ( 4 ) and a second brake pressure (PB 2 ) at the second wheel brake connection ( 6 ), which is independent of the first brake pressure (PB 1 ); and
an electropneumatic pilot control unit ( 10 ) for controlling at least one main control pressure (PH) at a main valve ( 12 ) of the inlet-outlet valve unit ( 8 ),
wherein the main valve ( 12 ) of the inlet-outlet valve unit ( 8 ) is a pneumatically controllable 3/2-way valve ( 13 ) with a main valve control connection ( 12 . 4 );
wherein the main valve ( 12 ) comprises a main valve supply connection ( 12 . 1 ) connected to the supply connection ( 2 ), a main valve working connection ( 12 . 2 ) for controlling a working pressure (PA), and a main valve venting connection ( 12 . 3 ) connected to a vent ( 5 );
the method comprising the following steps:
receiving a braking signal (SB);
depending on the received braking signal (SB):
controlling the first brake pressure (PB 1 ) at the first wheel brake connection ( 4 ); and
controlling the second brake pressure (PB 2 ) at the second wheel brake ( 6 ).