Arc stop
Various embodiments may be generally directed to a welding system that monitors an output of the welding system to determine if an output arc should be extinguished or maintained. The welding system can compare an arc voltage output to a voltage threshold and a temporal threshold. When the arc voltage output exceeds the voltage threshold in an uninterrupted manner for the duration of the temporal threshold, an output weld current can be stopped. In turn, the output arc can be broken or extinguished. After a predetermined amount of time, the power source can be re-engaged to prepare for re-ignition of another arc. By tracking the amount of time the arc voltage output exceeds the predetermined threshold, a probability of unwanted arc outs can be reduced or minimized while still providing quick and reliable arc breaking when desired.
1. A method, comprising:
monitoring an output arc voltage between a workpiece and a welding electrode of a welding system during a welding operation;
determining that the welding electrode has been retracted from the workpiece by detecting that the output arc voltage has exceeded a voltage threshold level, indicating an increased arc length between the welding electrode and the workpiece;
triggering a timer when the output arc voltage exceeds the voltage threshold level; and
determining that the output arc between the workpiece and the welding electrode is to be extinguished and stopping an output weld current of the welding system in response to the output arc voltage continuously remaining above the voltage threshold level until a value of the timer exceeds a temporal threshold.
2. The method of claim 1 , further comprising:
determining that the welding operation is to be continued and maintaining the output arc with the output weld current in response to the output arc voltage falling below the voltage threshold level before the value of the timer exceeds the temporal threshold.
3. The method of claim 1 , wherein the voltage threshold level and the temporal threshold are adjusted statically.
4. The method of claim 1 , wherein the voltage threshold level and the temporal threshold are adjusted dynamically.
5. The method of claim 1 , wherein the voltage threshold level and the temporal threshold are adjusted based on a composition of the workpiece.
6. The method of claim 1 , wherein the voltage threshold level and the temporal threshold are adjusted based on an expected current range.
7. The method of claim 1 , wherein the voltage threshold level and the temporal threshold are adjusted based on a kind of welding employed in the welding process.
8. The method of claim 7 , wherein the kind of welding is Manual Metal Arc (MMA) welding.
9. The method of claim 1 , wherein the voltage threshold level and the temporal threshold are adjusted based on an electrode used during a welding process.
10. The method of claim 1 , wherein stopping the output weld current of the welding system comprises shutting down a power source.
11. The method of claim 10 , wherein the power source is turned back on after a predetermined delay.
12. A method comprising:
monitoring an output arc voltage between a workpiece and a welding electrode of a welding system during a welding operation;
in response to the output arc voltage continuously exceeding a voltage threshold level for a period of time that exceeds a temporal threshold, determining that the welding electrode has been retracted from the workpiece with an intent to extinguish the output arc between the workpiece and the welding electrode, and stopping an output weld current of the welding system; and
in response to the output arc voltage failing to continuously exceed the voltage threshold level for the temporal threshold, determining that the welding operation is to be continued and maintaining the output arc with the output weld current.
13. The method of claim 12 , wherein the voltage threshold level and the temporal threshold are adjusted statically.
14. The method of claim 12 , wherein the voltage threshold level and the temporal threshold are adjusted dynamically.
15. The method of claim 12 , wherein the voltage threshold level and the temporal threshold are adjusted based on an expected current range.
16. The method of claim 12 , wherein the voltage threshold level and the temporal threshold are adjusted based on a type of welding employed in the welding process.
17. A welding system, comprising:
an output monitor coupled to a welding electrode connected to the welding system, the output monitor being configured to:
monitor an output arc voltage between a workpiece and the welding electrode of the welding system during a welding operation; and
determine that the welding electrode has been retracted from the workpiece by detecting that the output arc voltage has exceeded a voltage threshold level, indicating an increased arc length between the welding electrode and the workpiece; and
a control module coupled to the output monitor and configured to:
determine that the the output arc between the workpiece and the welding electrode is to be extinguished and stop the output weld current in response to the output arc voltage continuously exceeding the voltage threshold level for a period of time that exceeds a temporal threshold.
18. The welding system of claim 17 , wherein the control module is further configured to:
determine that the welding operation is to be continued and maintain the output arc with the output weld current in response to the output arc voltage failing to continuously exceed the voltage threshold level for a period of time that exceeds the temperal threshold.
19. The welding system of claim 17 , wherein the voltage threshold level and the temporal threshold are adjusted based on an expected current range.
20. The welding system of claim 17 , wherein the voltage threshold level and the temporal threshold are adjusted based on a kind of welding employed in the welding process.