Spool tipper systems and methods
A clamp assembly for a spool tipping system may comprise a base clamp portion and an adjustable clamp portion. The adjustable clamp portion may be adjustable relative to the base clamp portion based on a flange size of a respective spool. The adjustable clamp portion may be configured to translate through a portion of the base clamp portion and be locked to base clamp portion. The spool tipping system may comprise a lifting system configured to couple to the clamp assembly, lift the clamp assembly and the spool, and transition the spool from a side position to an upright position.
1. A method for a tipping a spool, the method comprising:
adjusting a size of a clamp assembly relative to a first flange of the spool by sliding an adjustable clamp portion of the clamp assembly into a base clamp portion of the clamp assembly;
locking the adjustable clamp portion of the clamp assembly relative to the base clamp portion of the clamp assembly to clamp the clamp assembly to the first flange of the spool,
wherein in response to the locking the clamp assembly, the first flange is disposed within a first hook of the base clamp portion and a second hook of the adjustable clamp portion;
coupling the clamp assembly to a lifting system;
lifting, via the lifting system, the clamp assembly and the spool;
lowering, via the lifting system, the spool and the clamp assembly; and
releasing the spool from the clamp assembly in an upright position.
2. The method of claim 1 , further comprising releasing the spool from the lifting system.
3. The method of claim 1 , wherein lifting the clamp assembly and the spool further comprises actuating the spool vertically via the lifting system.
4. The method of claim 1 , further comprising pivoting the spool at least partially about a connection between the clamp assembly and the lifting system in response to lifting the clamp assembly and the spool.
5. The method of claim 1 , further comprising clamping the clamp assembly to the spool when the spool is in a side position, the side position including an axial surface of a flange in contact with a horizontal surface.
6. The method of claim 1 , wherein the spool further comprises the first flange, a generally cylindrical body, and a second flange, the generally cylindrical body extending from the first flange to the second flange.
7. The method of claim 1 , wherein the second flange contacts a horizontal surface before the first flange in response to lowering the spool.
8. The method of claim 1 , wherein one of the base clamp portion and the adjustable clamp portion includes a third hook, and wherein in response to the locking the clamp assembly, the first hook, the second hook, and the third hook retain the first flange axially therebetween.
9. The method of claim 8 , wherein the first hook, the second hook, and the third hook are spaced apart circumferentially about the first flange in response to the locking the clamp assembly.
10. The method of claim 1 , wherein the adjusting the size of the clamp assembly further comprises sliding the adjustable clamp portion within a receiving portion of the base clamp portion.
11. The method of claim 1 , further comprising aligning an aperture in an array of apertures that are disposed through one of the adjustable clamp portion and the base clamp portion with a lock receiving aperture disposed through another of the base clamp portion and the adjustable clamp portion prior to the locking the clamp assembly.
12. The method of claim 11 , wherein the locking the clamp assembly further comprises coupling a locking mechanism to the aperture and the lock receiving aperture.
13. The method of claim 1 , wherein the coupling the clamp assembly to the lifting system includes directly coupling one of the base clamp portion and the adjustable clamp portion to the lifting system.