Paperboard retractable dispenser device
A retractable dispenser device includes: an externally threaded multi-ply tube comprising a spiral wound first multi-ply material, wherein the first multi-ply material includes one or more inner plies and an outer ply, wherein the outer ply is wider than the one or more inner plies, wherein subsequent windings of the inner plies abut each other such that the outer ply overlaps at each subsequent winding forming an external thread; and an internally threaded multi-ply sleeve comprising a spiral wound second multi-ply material, wherein the second multi-ply material includes an inner ply and one or more outer plies, wherein the inner ply is narrower than the one or more outer plies, wherein subsequent windings of the outer plies abut each other such that the inner ply leaves a gap at each subsequent winding forming an internal thread.
1. A retractable dispenser device comprising:
an externally threaded tube comprising a spiral wound first ply material, wherein the first ply material includes at least one ply, wherein windings of a single ply of the first ply material overlaps itself at each subsequent winding forming an external thread whose width is determined by the amount of overlap and whose height is determined by the thickness of the single ply; and
an internally threaded multi-ply sleeve comprising a spiral wound second multi-ply material, wherein the second multi-ply material includes an inner ply and one or more outer plies, wherein the inner ply is narrower than the one or more outer plies, wherein subsequent windings of the outer plies abut each other such that the inner ply leaves a gap at each subsequent winding forming an internal thread whose width is determined the difference in width between the one or more outer plies and the inner ply and whose depth is determined by the thickness of the inner ply;
wherein each of the tube and the sleeve are each wound at a consistent angle; and
wherein the external thread of the tube and the internal thread of the sleeve form a cooperating thread pitch.
2. The retractable dispenser device of claim 1 , wherein the externally threaded tube comprises a spiral wound first multi-ply material, wherein the first multi-ply material includes one or more inner plies and an outer ply, wherein the outer ply is wider than the one or more inner plies, wherein subsequent windings of the inner plies abut each other such that the outer ply overlaps at each subsequent winding forming an external thread whose width is determined by the difference in width between the one or more inner plies and the outer ply and whose height is determined by the thickness of the outer ply.
3. The retractable dispenser device of claim 1 , wherein the first material comprises a paperboard material.
4. The retractable dispenser device of claim 1 , wherein the second multi-ply material comprises a paperboard material.
5. The retractable dispenser device of claim 1 , further comprising a stem located within the tube.
6. The retractable dispenser device of claim 5 , wherein the stem is affixed to the tube.
7. The retractable dispenser device of claim 6 , further comprising a base affixed to the stem.
8. The retractable dispenser device of claim 7 , wherein the base includes two or more windows providing tactile access to the tube.
9. The retractable dispenser device of claim 7 , further comprising a removeable cap that cooperates with the base to enclose the tube and sleeve.
10. The retractable dispenser device of claim 9 , wherein:
the base surrounds at least a portion of an outer surface of the sleeve;
the first multi-ply material and the second multi-ply material are each paperboard; and
twisting the tube in a first rotational direction advances a material supported on the stem in a first axial direction relative to the sleeve and twisting the tube in a second rotational direction opposite the first rotational direction advances the material supported on the step in a second axial direction relative to the sleeve, wherein the second axial direction is opposite the first axial direction.
11. The retractable dispenser device of claim 1 , wherein the tube further comprises a support surface spanning an interior diameter of the tube.
12. The retractable dispenser device of claim 11 , further comprising a base affixed to the tube.
13. The retractable dispenser device of claim 12 , wherein the base includes two or more windows providing tactile access to the tube.
14. The retractable dispenser device of claim 12 , further comprising a removable cap that cooperates with the base to enclose the tube.
15. The retractable dispenser device of claim 14 , wherein:
the base surrounds at least a portion of an outer surface of the sleeve;
the first multi-ply material and the second multi-ply material are each paperboard; and
twisting the tube in a first rotational direction advances a material supported on the stem in a first axial direction relative to the sleeve and twisting the tube in a second rotational direction opposite the first rotational direction advances the material supported on the step in a second axial direction relative to the sleeve, wherein the second axial direction is opposite the first axial direction.
16. A method of forming an internally threaded tube and a corresponding externally threaded tube comprising the steps of:
spirally winding a first material to form an externally threaded tube, wherein the first material includes at least one ply, wherein windings of a single ply of the first material overlaps itself at each subsequent winding forming an external thread whose width is determined by the amount of overlap and whose height is determined by the thickness of the single ply; and
spirally winding a second multi-ply material to form an internally threaded multi-ply sleeve, wherein the second multi-ply material includes an inner ply and one or more outer plies, wherein the inner ply is narrower than the one or more outer plies, wherein subsequent windings of the outer plies abut each other such that the inner ply leaves a gap at each subsequent winding forming an internal thread whose width is determined by the difference in width between the inner ply and the one or more outer plies and whose depth is determined by the thickness of the inner ply;
wherein each of the tube and the sleeve are each wound at a consistent angle; and
wherein the external thread of the tube and the internal thread of the sleeve form a cooperating thread pitch.
17. The method of claim 16 , wherein the step of spirally winding a first material comprises the step of spirally winding a first multi-ply material to form an externally threaded multi-ply tube, wherein the first multi-ply material includes one or more inner plies and an outer ply, wherein the outer ply is wider than the one or more inner plies, wherein subsequent windings of the inner plies abut each other such that the outer ply overlaps at each subsequent winding forming an external thread whose width is determined by the difference in width between the one or more inner plies and the outer ply and whose height is determined by the thickness of the outer ply.
18. The method of claim 16 , wherein the first material comprises a paperboard material.
19. The method of claim 16 , wherein the second multi-ply material comprises a paperboard material.
20. The method of claim 16 , wherein a difference between an exterior diameter of the tube and an internal diameter of the sleeve is in the range of 0.003-0.007 inches.
21. The method of claim 16 , further comprising the step of forming a top edge of the tube inward to form a lip.
22. The method of claim 16 , further comprising the step of forming a bottom edge of the sleeve inward to create a stop.