Tube transition
A tube transition fitting includes a body having a scalloped end having a raised portion and a depressed portion connected by a continuously sloping transition portion. The fitting is formed having a first wall thickness and a second wall thickness. A tube seat is formed on a surface connected to the body, the surface being adjacent a transition from the first wall thickness to the second wall thickness. A tube transition assembly includes a header portion, the tube transition fitting, and a heat exchange tube, each being connected using one or more simplified and/or heat-optimized connections.
1. A tube transition fitting for a boiler, the tube transition fitting comprising:
a body having a first end and a second end, the second end opposing the first end;
a head adjacent the first end, the head having a constant wall thickness;
a beveled weld area adjacent the head, the beveled weld area being configured such that the tube transition fitting directly welded to a header of the boiler, the header having a beveled surface and a header wall;
a first wall thickness; and
a second wall thickness;
wherein a transition between the first wall thickness and the second wall thickness defines a heat transition zone;
wherein the head is seated within the header wall after welding, such that the head does not extend into the flow path of the header;
wherein the beveled weld area and the beveled surface of the header are disposed in a corresponding position, such that a single external weld placed in the beveled weld area and the beveled surface of the header secures a connection of the tube transition fitting to the header;
wherein the single external weld does not reach an inner diameter of the tube transition fitting, such that a welding process does not require purging within the tube transition fitting; and
wherein the tube transition fitting is sizably compatible with a boiler tube, such that flow is not restricted when transitioning between the boiler tube and the tube transition fitting.
2. The tube transition fitting of claim 1 , further comprising a neck.
3. The tube transition fitting of claim 1 , further comprising a lip.
4. The tube transition fitting of claim 1 , wherein the heat transition zone having a dimension, the dimension being determined based on a desired transition from a conduction heat transfer mechanism to a convection heat transfer mechanism.
5. The tube transition fitting of claim 1 , wherein a tube seat is formed on a surface connected to the body, the surface being adjacent a transition of the first wall thickness to the second wall thickness.