IP Library › Granted Patent US 11,169,342
Granted Patent B2
US 11,169,342 · App. 16/998,175 · Granted Nov 9, 2021

Flexible optical-fiber ribbon

Inventors: Ehsan Fallahmohammadi (Columbia, SC); Clint Nicholaus Anderson (West Columbia, SC); Brian G. Risch (Granite Falls, NC); Andrea Terry (Charlotte, NC); John R. Sach (Chapin, SC); Jeffrey Scott Barker (Statesville, NC)
Assignee: Prysmian S.p.A.
G02B6/4404C03C25/1065G02B6/02033G02B6/441G02B6/448G02B6/4429G02B6/4488
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Quick Facts
Patent No.
US 11,169,342
App. No.
16/998,175
Granted
Nov 9, 2021
Kind
B2
Abstract

An optical-fiber ribbon having excellent flexibility, strength, and robustness includes optical fibers having a sacrificial, outer release layer that facilitates separation of an optical fiber from the optical-fiber ribbon without damaging the optical fiber's glass core, glass cladding, primary coating, secondary coating, and ink layer, if present.

Claims (28)

1. An optical-fiber ribbon, comprising:

(i) a plurality of respectively adjacent optical fibers extending in a longitudinal direction and arranged in parallel to form an optical-fiber assembly, wherein each optical fiber includes, from its center to its periphery, a glass core, a glass cladding, a primary coating, a secondary coating, and a sacrificial, outer release layer formed of a cured first curable resin, the sacrificial, outer release layer contiguously surrounding the secondary coating; and

(ii) a plurality of successive elongated rectilinear beads of a cured second curable resin arranged along the length of the optical-fiber assembly, wherein the beads are configured to form elongated bonds between adjacent optical fibers in the optical-fiber assembly, and wherein the cured second curable resin of each elongated bond is coupled to the cured first curable resin of respective, adjacent optical fibers, wherein the sacrificial, outer release layer formed of the cured first curable resin is configured to facilitate the separation of an optical fiber from the optical-fiber ribbon without damaging the optical fiber's contiguous secondary coating.

2. The optical-fiber ribbon according to claim 1 , wherein:

a first elongated rectilinear bead of a cured second curable resin forms a first elongated bond connecting a first pair of adjacent optical fibers; and

a second elongated rectilinear bead of a cured second curable resin forms a second elongated bond connecting a second pair of adjacent optical fibers, wherein at least one optical fiber of the second pair of adjacent optical fibers differs from the optical fibers of the first pair of adjacent optical fibers.

3. The optical-fiber ribbon according to claim 1 , wherein the cured second curable resin has (i) elongation to break of at least 150 percent as measured via ASTM D638-14 and (ii) Young's modulus of between 1 MPa and 50 MPa as measured via ASTM D638-14.

4. The optical-fiber ribbon according to claim 1 , wherein, as measured by the T-peel test, the force required to separate one optical fiber from the optical-fiber ribbon is between 0.01 N and 0.1 N.

5. The optical-fiber ribbon according to claim 1 , wherein the beads of the cured second curable resin (i) are arranged on only one side of the optical-fiber assembly and (ii) are positioned within grooves formed between adjacent optical fibers.

6. The optical-fiber ribbon according to claim 1 , wherein the beads of the cured second curable resin are arranged along the length of the optical-fiber assembly in a stepwise pattern.

7. The optical-fiber ribbon according to claim 1 , wherein the beads of the cured second curable resin are arranged along the length of the optical-fiber assembly in successive, recurring, stepwise patterns in which the recurrence of the stepwise patterns in the same width direction is between 10× and 140× the width of the optical-fiber assembly.

8. The optical-fiber ribbon according to claim 1 , wherein the beads of the cured second curable resin are arranged along the length of the optical-fiber assembly in a zig-zag like arrangement.

9. The optical-fiber ribbon according to claim 1 , wherein the beads of the cured second curable resin are arranged along the length of the optical-fiber assembly in successive, recurring, stepwise zig-zag like patterns in which the recurrence of the stepwise zig-zag like patterns in the same width direction is between 14× and 140× the width of the optical-fiber assembly.

10. An optical-fiber-cable unit comprising one or more optical-fiber ribbons according to claim 1 .

11. An optical-fiber ribbon, comprising:

(i) a plurality of respectively adjacent optical fibers extending in a longitudinal direction and arranged in parallel to form an optical-fiber assembly, wherein each optical fiber includes, from its center to its periphery, a glass core, a glass cladding, a primary coating, a secondary coating, an ink layer, and a sacrificial, outer release layer formed of a cured first curable resin, the sacrificial, outer release layer contiguously surrounding the ink layer; and

(ii) a plurality of successive elongated rectilinear beads of a cured second curable resin arranged along the length of the optical-fiber assembly, wherein the beads are configured to form elongated bonds between adjacent optical fibers in the optical-fiber assembly, and wherein the cured second curable resin of each elongated bond is coupled to the cured first curable resin of respective, adjacent optical fibers, wherein the sacrificial, outer release layer formed of the cured first curable resin is configured to facilitate the separation of an optical fiber from the optical-fiber ribbon without damaging the optical fiber's contiguous ink layer.

12. The optical-fiber ribbon according to claim 11 , wherein:

a first elongated rectilinear bead of a cured second curable resin forms a first elongated bond connecting a first pair of adjacent optical fibers; and

a second elongated rectilinear bead of a cured second curable resin forms a second elongated bond connecting a second pair of adjacent optical fibers, wherein at least one optical fiber of the second pair of adjacent optical fibers differs from the optical fibers of the first pair of adjacent optical fibers.

13. The optical-fiber ribbon according to claim 11 , wherein the cured second curable resin has (i) elongation to break of at least 150 percent as measured via ASTM D638-14 and (ii) Young's modulus of between 1 MPa and 50 MPa as measured via ASTM D638-14.

14. The optical-fiber ribbon according to claim 11 , wherein, as measured by the T-peel test, the force required to separate one optical fiber from the optical-fiber ribbon is between 0.01 N and 0.1 N.

15. The optical-fiber ribbon according to claim 11 , wherein the beads of the cured second curable resin (i) are arranged on only one side of the optical-fiber assembly and (ii) are positioned within grooves formed between adjacent optical fibers.

16. The optical-fiber ribbon according to claim 11 , wherein the beads of the cured second curable resin are arranged along the length of the optical-fiber assembly in a stepwise pattern.

17. The optical-fiber ribbon according to claim 11 , wherein the beads of the cured second curable resin are arranged along the length of the optical-fiber assembly in successive, recurring, stepwise patterns in which the recurrence of the stepwise patterns in the same width direction is between 10× and 140× the width of the optical-fiber assembly.

18. The optical-fiber ribbon according to claim 11 , wherein the beads of the cured second curable resin are arranged along the length of the optical-fiber assembly in a zig-zag like arrangement.

19. The optical-fiber ribbon according to claim 11 , wherein the beads of the cured second curable resin are arranged along the length of the optical-fiber assembly in successive, recurring, stepwise zig-zag like patterns in which the recurrence of the stepwise zig-zag like patterns in the same width direction is between 14× and 140× the width of the optical-fiber assembly.

20. An optical-fiber-cable unit comprising one or more optical-fiber ribbons according to claim 11 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 2, 2020
From: FALLAHMOHAMMADI, EHSAN; ANDERSON, CLINT NICHOLAUS; RISCH, BRIAN G.; TERRY, ANDREA; SACH, JOHN R.; BARKER, JEFFREY SCOTT
To: PRYSMIAN S.P.A.
Reel/Frame 053669/0105 →
Priority Claims (1)
WO PCT/EP2018/050899 · Jan 15, 2018 · international
Continuity (2)
Division 16247008 · Jan 14, 2019
Related Publication 20200379198A1 · Dec 3, 2020
Cited By (1)
US 12,650,569