IP Library › Granted Patent US 11,676,926
Granted Patent B2
US 11,676,926 · App. 17/000,966 · Granted Jun 13, 2023

Solder joints on nickel surface finishes without gold plating

Inventors: Mark Alex Kostinovsky (Houston, TX); Steven O. Dunford (Missouri City, TX); Lweness Mazari (Sugar Land, TX)
Assignee: Schlumberger Technology Corporation
H01L24/16H01L24/03H01L24/05H01L24/08H01L24/11H01L24/13H01L24/43H01L24/45H01L24/48H01L24/81H01L24/85H01L24/89H01L2224/03019H01L2224/03464H01L2224/05147H01L2224/05655H01L2224/08225H01L2224/08502H01L2224/11019H01L2224/11464H01L2224/13147H01L2224/13655H01L2224/16225H01L2224/16502H01L2224/4312H01L2224/43125H01L2224/45147H01L2224/45655H01L2224/48225H01L2224/48506H01L2224/80355H01L2224/81355H01L2224/85355H01L2924/15747
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,676,926
App. No.
17/000,966
Granted
Jun 13, 2023
Kind
B2
Abstract

A method for interconnecting two conductors includes creating a first nickel layer on a first conductor of an electrical component, producing a first non-gold protective layer on the first nickel layer, the first non-gold protective layer being configured to prevent the first nickel layer from oxidizing, creating a second nickel layer on a second conductor, producing a second non-gold protective layer on the second nickel layer, the second non-gold protective layer being configured to prevent the second nickel layer from oxidizing, and interconnecting the first and second nickel layers using a solder layer that interfaces with the first and second nickel layers between the first and second conductors.

Claims (24)

1. A method for interconnecting two conductors, comprising:

creating a first nickel layer on a first conductor of an electrical component;

producing a first non-gold protective layer on the first nickel layer, the first non-gold protective layer being configured to prevent the first nickel layer from corroding;

creating a second nickel layer on a second conductor;

producing a second non-gold protective layer on the second nickel layer, the second non-gold protective layer being configured to prevent the second nickel layer from corroding;

interconnecting the first and second nickel layers using a solder layer that interfaces with the first and second nickel layers between the first and second conductors; and

applying a third non-gold protective layer after interconnecting the first and second conductors, to prevent corrosion of the first and second conductors, the first and second nickel layers, or a combination thereof.

2. The method of claim 1 , wherein the second conductor is a conductive pad of a circuit board.

3. The method of claim 1 , wherein the first and second non-gold protective layers are produced instead of producing a gold layer on the first nickel layer or the second nickel layer.

4. The method of claim 1 , wherein the first and second nickel layers are not plated with gold.

5. The method of claim 1 , wherein the first and second conductors comprise copper.

6. The method of claim 1 , wherein the first nickel layer, the second nickel layer, or both comprises a nickel alloy.

7. The method of claim 6 , wherein the nickel alloy comprises nickel and one or more of phosphorus, boron, iron, or cobalt.

8. The method of claim 1 , wherein the first nickel layer, the second nickel layer, or both comprises substantially pure nickel.

9. The method of claim 1 , wherein the first non-gold protective layer comprises a nitrogen-containing molecule, and wherein the second non-gold protective layer comprises another nitrogen-containing molecule.

10. The method of claim 1 , wherein producing the first non-gold protective layer comprises immersing at least a portion of the first conductor in a non-gold protective layer material, or spraying the first conductor with the non-gold protective layer material, or brushing the non-gold protective layer material onto the first conductor.

11. A method for interconnecting two conductors, comprising:

creating a first nickel layer on a first conductor of an electrical component;

producing a first non-gold protective layer to the first nickel layer, the first non-gold protective layer being configured to prevent the first nickel layer from corroding;

creating a second nickel layer on a second conductor, the second conductor comprising a conductive pad of a circuit board;

producing a second non-gold protective layer on the second nickel layer, the second non-gold protective layer being configured to prevent the second nickel layer from corroding; and

interconnecting the first and second nickel layers using a solder layer that forms intermetallic compounds with the first and second nickel layers between the first and second conductors; and

producing a third non-gold protective layer on the a solder joint, after interconnecting the first and second conductors, to prevent corrosion of the first and second nickel layers, the first and second conductors, and the solder joint.

12. The method of claim 11 , wherein the first nickel layer, the second nickel layer, or both comprises substantially pure nickel.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2020
From: KOSTINOVSKY, MARK ALEX; DUNFORD, STEVEN O.; MAZARI, LWENESS
To: SCHLUMBERGER TECHNOLOGY CORPORATION
Reel/Frame 054023/0015 →
Continuity (1)
Related Publication 20220059489A1 · Feb 24, 2022