Magnetic lubricant
A linear energy generator includes a field coil array that has one or more coils of wire, contained within a sealed generator housing and wrapped around a tube. A permanent magnet array is positioned within the tube and includes magnets that move relative to the field coil array to generate electricity. A magnetic lubricant is used between the tube and the permanent magnet array. The magnetic lubricant includes a solid phase component that includes ferromagnetic particles and a liquid phase component that coats the ferromagnetic particles to prevent corrosion and to improve lubricity of the solid phase component.
1. A linear energy generator, comprising:
a field coil array that includes one or more coils of wire contained within a sealed generator housing and wrapped around a vertical tube;
a permanent magnet array, positioned within the vertical tube, that includes a plurality of magnets that move relative to the field coil array to generate electricity;
a magnetic lubricant between the vertical tube and the permanent magnet array, having sufficient viscosity and magnetic susceptibility to adhere to the permanent magnet array without dripping, that comprises:
a solid phase component that includes ferromagnetic particles; and
a liquid phase component that coats the ferromagnetic particles to prevent corrosion and to improve lubricity of the solid phase component.
2. The linear energy generator of claim 1 , wherein the paramagnetic particles include particles formed from iron having a purity of 95% or greater.
3. The linear energy generator of claim 1 , wherein the ferromagnetic particles include particles having a largest dimension between 500 nm and 3000 nm and that have a shape that is spheroidal, ellipsoidal, or an approximation thereof.
4. The linear energy generator of claim 1 , wherein the solid phase component further includes particles formed from one or more materials selected from the group consisting of graphene nanoplatelets, molybdenum disulfide, polytetrafluoroethylene, and non-cubic boron nitride.
5. The linear energy generator of claim 1 , wherein the liquid phase component includes a material selected from the group consisting of polyfluoropropylene ether, synthetic silicone oils, and synthetic non-fluorinated hydrocarbon oils.
6. The linear energy generator of claim 1 , wherein the ferromagnetic particles have a concentration by weight in the magnetic lubricant between 10% and 40%.
7. The linear energy generator of claim 1 , wherein the ferromagnetic particles have a concentration by weight in the magnetic lubricant of about 30%.
8. The linear energy generator of claim 1 , wherein the ferromagnetic particles of the solid phase component include particles formed from a material selected from the group consisting of mu-metal, permalloy, supermalloy, supermumetal, and other alloys of nickel, cobalt, and iron.
9. The linear energy generator of claim 1 , wherein the magnetic lubricant is a grease.
10. The linear energy generator of claim 1 , wherein the viscosity is constant under operational conditions.
11. The linear energy generator of claim 1 , wherein the solid phase component is kept in suspension in the liquid phase component by continuous agitation from the moving magnet.
12. The linear energy generator of claim 1 , wherein the generator housing is evacuated and hermetically sealed to prevent contamination by external elements.
13. The linear energy generator of claim 1 , wherein the plurality of magnets are coated with polytetrafluoroethylene (PTFE), and wherein the ferromagnetic particles of the solid phase component are coated with PTFE, such that friction between the plurality of magnets and the ferromagnetic particles is minimized.
14. The linear energy generator of claim 1 , wherein the magnetic lubricant does not include a surfactant.
15. A linear energy generator, comprising:
a hermetically sealed and evacuated generator housing;
a field coil array that includes one or more coils of wire contained within the generator housing and wrapped around a vertical tube;
a permanent magnet array, positioned within the vertical tube, that includes a plurality of magnets that are coated with polytetrafluoroethylene (PTFE) and that move relative to the field coil array to generate electricity;
a magnetic grease between the vertical tube and the permanent magnet array, having sufficient viscosity and magnetic susceptibility to adhere to the permanent magnet array without dripping, that does not include a surfactant, and comprises:
a solid phase component that includes ferromagnetic particles that are coated with PTFE; and
a liquid phase component that coats the ferromagnetic particles to prevent corrosion and to improve lubricity of the solid phase component.