IP Library Granted Patent US 11,686,105
Granted Patent B2
US 11,686,105 · App. 17/008,035 · Granted Jun 27, 2023

Double plate floor panel

Inventors: Todd Beyreuther (Spokane, WA); Daniel Koeberl (Graz, AT); Gary Fong (Cupertino, CA)
Assignee: Mercer Mass Timber LLC
E04F15/041E04F15/02044E04F2201/0138E04F2201/0153
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Quick Facts
Patent No.
US 11,686,105
App. No.
17/008,035
Granted
Jun 27, 2023
Kind
B2
Abstract

A double plate floor panel is provided. The double plate floor panel includes a first panel, a second panel, and a plurality of connectors. The first panel has a first plurality of recesses on a first surface, and the second panel has a second plurality of recesses on a second surface. Each connector of the plurality of connectors inserts into a recess of the first plurality of recess and a recess of the second plurality of recesses. The connectors are sandwiched between the first surface of the first panel and the second surface of the second panel. A method of assembling the double plate floor panel is also provided.

Claims (30)

1. A floor system comprising:

a first panel including a first plurality of recesses in a first side;

a second panel including a second plurality of recesses in a second side, the second side facing the first side, and the second plurality of recesses aligning with the first plurality of recesses; and

a plurality of connectors sandwiched between the first plurality of recesses and the second plurality of recesses to couple the first panel to the second panel, each connector comprising a vibration-reducing material to lessen in the second panel motion that occurs in the first panel.

2. The floor system of claim 1 , wherein the first plurality of recesses, the second plurality of recesses, and the plurality of connectors are hexagon shaped.

3. The floor system of claim 1 , wherein the distance varies between adjacent connectors of the plurality of connectors.

4. The floor system of claim 1 , wherein there is concealed space between the connectors.

5. The floor panel system of claim 1 , wherein the vibration-reducing material of the connectors comprises a composite material.

6. The floor system of claim 5 , wherein the composite material includes a substrate with at least one elastic layer.

7. The floor panel system of claim 1 , wherein the vibration-reducing material of the connectors varies in degree of elasticity between connectors.

8. The floor system of claim 7 , wherein the vibration-reducing material of the connectors that varies in degree of elasticity between connectors comprises differing cross-sectional composites.

9. The floor system of claim 8 , wherein the differing cross-sectional composites have differing elastomeric resiliencies.

10. The floor panel system of claim 1 , wherein each connector further comprises a clamping mechanisms for connecting together the first panel and the second panel.

11. The floor panel system of claim 10 , wherein connector comprises an opening to receive a clamping mechanism.

12. The floor panel system of claim 10 , wherein the plurality of camping mechanisms are pins.

13. A method of assembling a double floor panel system, comprising:

constructing a first panel, the first panel including a first plurality of recesses in a first surface;

inserting a plurality of connectors, each connector of the plurality of connectors inserts in a recess of the first plurality of recesses;

constructing a scoff panel opposite the first panel, the scoff panel including a second plurality of recesses in a second surface; and

connecting the second panel to the first panel by inserting the plurality of connectors, each connector of the plurality of connectors inserts in a recess of the second plurality of recesses, wherein each connector comprises a vibration-reducing material to lessen in the second panel any motion that occurs in the first panel.

14. The method of claim 13 , additionally comprising the step of inserting clamping mechanisms in the form of pins through the second panel, through the plurality of connectors, and into the first panel to connect the first panel and the second panel through the plurality of connectors to provide a clamped double floor panel system.

15. The method of claim 13 , wherein constructing the second panel further including connecting a plurality of 3.25 ft. cross laminated timber plates with a diaphragm between each plate of the plurality of 3.25 ft. cross laminated timber plates.

16. The method of claim 13 , additionally comprising the step of installing the first panel between beams with opposite ends of the first panel supported by the beams.

17. A floor system comprising:

one or more double plate floor panels, each double plate floor panel including

a first panel including a first plurality of recesses in a first side,

a second panel including a second plurality of recesses in a second side, the second side facing the first side, and the second plurality of recesses aligning with the first plurality of recesses,

a plurality of connectors sandwiched between the first plurality of recesses and the second plurality of recesses to couple the first panel to the second panel, each connector comprising a vibration-reducing material to lessen in the second panel any motion that occurs in the first panel, and,

two or more support beams provided to support the at least one double plate floor panel at its opposite ends.

18. The floor system of claim 17 , wherein the one or more double plate floor panel comprises three double plate floor panels laid end to end, and wherein the two or more support beams comprises four support beams arranged to support the three double plate floor panels at their opposite ends.

Assignments (5)
NUNC PRO TUNC ASSIGNMENT Recorded Feb 11, 2022
From: KATERRA INC.; KATERRA CONSTRUCTION LLC
To: MERCER MASS TIMBER LLC
Reel/Frame 058988/0436 →
CHANGE OF NAME Recorded Feb 11, 2022
From: BLUE VARSITY CAPITAL LLC
To: MERCER MASS TIMBER LLC
Reel/Frame 059082/0064 →
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME 57261/0035 Recorded Sep 23, 2021
From: SB INVESTMENT ADVISERS (UK) LIMITED,
To: KATERRA, INC.
Reel/Frame 057594/0944 →
PATENT SECURITY AGREEMENT Recorded Jun 11, 2021
From: KATERRA INC.
To: SB INVESTMENT ADVISERS (UK) LIMITED
Reel/Frame 057261/0035 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2020
From: BEYREUTHER, TODD; KOEBERL, DANIEL; FONG, GARY
To: KATERRA INC.
Reel/Frame 054276/0227 →
Continuity (2)
Provisional Application 62894056 · Aug 30, 2019
Related Publication 20210062520A1 · Mar 4, 2021
Cited By (3)
US 12,430,479 US 12,620,260 US 12,655,642