Nerve cuff electrode for neuromodulation in large human nerve trunks

1. A method of increasing durability of a nerve cuff electrode, the method comprising operatively connecting a plurality of segmented conductive contacts of the nerve cuff electrode with at least a single wire thus forming a segmented strip, the at least a single wire configured as helical portions separated by non-helical portions where the non-helical portions are secured to a surface of the plurality of segmented conductive contacts, the helical portions permitting repeated electrode deformations without breaking and resulting in decreased stress on the plurality of segmented conductive contacts.

2. The method of claim 1 , where the repeated electrode deformations are selected from the group consisting of creases, wrinkles, breaks, and combinations thereof.

3. The method of claim 1 , where the helical portions are along a length of the at least a single wire between the plurality of segmented conductive contacts.

4. The method of claim 1 , where the non-helical portions are secured to the plurality of segmented conductive contacts by a plurality of spot welds.

5. The method of claim 1 , where the helical portions are embedded in a non-conductive material.

6. The method of claim 5 , where the non-conductive material is silicone.

7. The method of claim 1 , where the non-helical portions connect the plurality of segmented conductive contacts.

8. The method of claim 1 further comprising a second wire operatively connecting the plurality of segmented conductive contacts, the second wire generally parallel with a first wire.

9. The method of claim 1 , where the plurality of segmented conductive contacts is platinum.

10. The method of claim 1 , where the at least a single wire is stainless steel.

11. A nerve cuff electrode comprising:

a plurality of conductive nerve contact segments having an inner surface configured to contact a nerve trunk and an outer surface configured not to contact the nerve trunk; and

at least a single wire of a conductive biocompatible material operatively connecting the plurality of conductive nerve contact segments thus forming a segmented strip, the at least a single wire configured as helical portions separated by non-helical portions where the non-helical portions are secured to the outer surface of the conductive nerve contact segments, the helical portions configured to bend and axially expand or compress in response to stress induced by conformational changes when the nerve cuff electrode is implanted in a patient.

12. The nerve cuff electrode of claim 11 , further comprising a plurality of tie securements on opposite regions of the outer surface, the tie securements configured to secure a tie to hold the nerve cuff electrode over the nerve trunk.

13. The nerve cuff electrode of claim 12 , where the plurality of tie securements comprises a plurality of anchor holes through which the tie may be passed.

14. The nerve cuff electrode of claim 12 , where the plurality of tie securements project from the outer surface.

15. The nerve cuff electrode of claim 11 , where the helical portions are a length of the at least a single wire between the conductive nerve contact segments.

16. The nerve cuff electrode of claim 11 , where the non-helical portions are secured to the conductive nerve contact segments by a plurality of spot welds.

17. The nerve cuff electrode of claim 11 , where the helical portions are embedded in a non-conductive material.

18. The nerve cuff electrode of claim 11 , where the non-helical portions connect the conductive nerve contact segments.

19. The nerve cuff electrode of claim 11 further comprising a second wire operatively connecting the plurality of conductive nerve contact segments, the second wire generally parallel with a first wire.

20. A method for reversibly blocking an action potential in a sensory nerve of a patient, the method comprising:

attaching a segmented nerve cuff electrode to a nerve trunk;

securing tie to allow the segmented nerve cuff electrode to expand over the nerve trunk, but to limit expansion to a diameter of less than 15% of the diameter of the nerve trunk;

connecting a waveform generator to the segmented nerve cuff electrode; and

preventing action potential transmission in the nerve trunk by applying a waveform of at least 5 kHz up to 50 kHz at one of a voltage ranging from 4 Vpp to 20 Vpp, or a current ranging from 4 mApp to 26 mApp at a plurality of contact surfaces within an inner surface of the segmented nerve cuff electrode positioned against the nerve trunk for an interval sufficient to effect substantially immediate pain relief in the patient.