IP Library Granted Patent US 11,300,795
Granted Patent B1
US 11,300,795 · App. 17/027,562 · Granted Apr 12, 2022

Systems for and methods of using fold gratings coordinated with output couplers for dual axis expansion

Inventors: James H. Stanley (Palo Alto, CA); Jonathan David Waldern (Los Altos Hills, CA); Milan Momcilo Popovich (Leicester, GB); Alastair John Grant (San Jose, CA); Steven J. Robbins (San Jose, CA)
Assignees: DIGILENS INC.; ROCKWELL COLLINS, INC.
G02B27/0172G02B5/1828G02B5/1842G02B27/1066G02B2027/0123G02B2027/0147G02B2027/0178
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Quick Facts
Patent No.
US 11,300,795
App. No.
17/027,562
Granted
Apr 12, 2022
Kind
B1
Abstract

A near eye optical display includes a waveguide comprising a first surface and a second surface, an input coupler, a fold grating, and an output grating. The input coupler is configured to receive collimated light from a display source and to cause the light to travel within the waveguide via total internal reflection between the first surface and the second surface to the fold grating; the fold grating is configured to provide pupil expansion in a first direction and to direct the light to the output grating via total internal reflection between the first surface and the second surface; and the output grating is configured to provide pupil expansion in a second direction different than the first direction and to cause the light to exit the waveguide from the first surface or the second surface.

Claims (45)

1. A near-eye optical display comprising:

a multi-layer waveguide having two or more waveguiding layers;

two or more input couplers in the multi-layer waveguide configured to selectively couple image light from a display source into the two or more waveguiding layers, wherein each of the two or more input couplers is configured to couple the image light into a different one of the two or more waveguiding layers;

two or more fold gratings configured to receive the image light from the two or more input couplers and direct the image light along, wherein each of the two or more waveguiding layers includes at least one of the two or more fold gratings to receive the image light from a corresponding one of the two or more input couplers and direct the image light in the corresponding one of the two or more waveguiding layers along a second direction different than the first direction, wherein the two or more fold gratings provide pupil expansion of the image light along the first direction; and

an output coupler array including two or more output couplers arranged in a rectangular array with two or more rows distributed along the first direction and one or more columns distributed along the second direction, wherein each row of the output coupler array is on a common layer as a different one of the two or more fold gratings to receive the image light, wherein the two or more output couplers provide pupil expansion of the image light along the second direction, wherein each of the two or more output couplers deflects the image light from a corresponding one of the two or more fold gratings out of the multi-layer waveguide along an output direction as a sub-image;

wherein a composite image is displayed by sequentially displaying the sub-images from the output coupler array, wherein a size of the composite image corresponds to a size of the output coupler array.

2. The near-eye optical display of claim 1 , wherein at least one of the two or more input couplers, the two or more fold gratings, or the two or more output couplers are formed as one or more switchable diffraction gratings providing transmission of the image light in an off state and deflection of the image light in an on state, wherein sequentially displaying the sub-images from the output coupler array comprises selectively controlling the one or more switchable diffraction gratings.

3. The near-eye optical display of claim 2 , wherein at least one of one or more switchable diffraction gratings comprises:

a switchable bragg grating.

4. The near-eye optical display of claim 1 , wherein a sub-image from at least one of the two or more output couplers is displayed with a field of view of at least 15 by 20 degrees.

5. The near-eye optical display of claim 1 , wherein the two or more input couplers overlap in the multi-layer waveguide, wherein the two or more input couplers include at least one switchable diffraction grating providing transmission of the image light in an off state and deflection of the image light through a corresponding one of the two or more waveguiding layers along a first direction in an on state.

6. The near-eye optical display of claim 1 , wherein sequentially displaying the sub-images from the output coupler array comprises:

selectively controlling the at least one switchable diffraction grating to sequentially couple the image light into the two or more waveguiding layers.

7. The near-eye optical display of claim 1 , wherein at least one of the two or more output couplers in each row of the output coupler array is formed as a switchable diffraction grating providing transmission of the image light along the second direction in an off state and deflection of the image light out of the multi-layer waveguide in an on state.

8. The near-eye optical display of claim 7 , wherein sequentially displaying the sub-images from the output coupler array comprises:

selectively controlling the at least one switchable diffraction grating in each row to sequentially couple the image light out of the two or more output couplers.

9. The near-eye optical display of claim 1 , wherein at least one of the two or more fold gratings is formed as a switchable diffraction grating providing transmission of the image light along the first direction in an off state and deflection of the image light into a corresponding row of the output coupler in an on state.

10. The near-eye optical display of claim 9 , wherein sequentially displaying the sub-images from the output coupler array comprises:

selectively controlling the at least one switchable diffraction grating to sequentially couple the image light into at least two or more of the rows of the output coupler array.

11. The near-eye optical display of claim 1 , further comprising:

a collimating lens system for collimating the image light from the display source.

12. A near-eye optical display comprising:

a multi-layer waveguide having two or more waveguiding layers;

two or more display sub-systems, each comprising:

two or more input couplers in the multi-layer waveguide configured to selectively couple image light from a display source into the two or more waveguiding layers, wherein each of the two or more input couplers is configured to couple the image light into a different one of the two or more waveguiding layers; and

two or more fold gratings configured to receive the image light from the two or more input couplers and direct the image light along, wherein each of the two or more waveguiding layers includes at least one of the two or more fold gratings to receive the image light from a corresponding one of the two or more input couplers and direct the image light in the corresponding one of the two or more waveguiding layers along a second direction different than the first direction, wherein the two or more fold gratings provide pupil expansion of the image light along the first direction; and

an output coupler sub-array including two or more output couplers arranged in a rectangular array with two or more rows distributed along the first direction and one or more columns distributed along the second direction, wherein each row of the output coupler sub-array is on a common layer as a different one of the two or more fold gratings to receive the image light, wherein the two or more output couplers provide pupil expansion of the image light along the second direction, wherein each of the two or more output couplers deflects the image light from a corresponding one of the two or more fold gratings out of the multi-layer waveguide along an output direction as a sub-image; and

wherein the output coupler sub-arrays from the two or more display sub-systems are arranged to form a full output coupler array, wherein a composite image from the full output coupler array is displayed by sequentially displaying the sub-images from each of the two or more display sub-systems, wherein a size of the composite image corresponds to a size of the full output coupler array.

13. The near-eye optical display of claim 12 , wherein at least one sub-image from each of the two or more display sub-systems is displayed simultaneously when displaying the composite image from the full output coupler array.

14. The near-eye optical display of claim 12 , wherein at least one of the two or more input couplers, the two or more fold gratings, or the two or more output couplers are formed as one or more switchable diffraction gratings providing transmission of the image light in an off state and deflection of the image light in an on state, wherein sequentially displaying the sub-images from the output coupler array comprises selectively controlling the one or more switchable diffraction gratings.

15. The near-eye optical display of claim 14 , wherein at least one of one or more switchable diffraction gratings comprises:

a switchable bragg grating.

16. The near-eye optical display of claim 12 , wherein a sub-image from at least one of the two or more output couplers is displayed with a field of view of at least 15 by 20 degrees.

17. The near-eye optical display of claim 12 , wherein at least one of the two or more display sub-systems further comprises:

a collimating lens system for collimating the image light from the display source.

18. A method comprising:

receiving, from a display source, image light in a display sub-system comprising:

a multi-layer waveguide having two or more waveguiding layers;

two or more input couplers in the multi-layer waveguide configured to selectively couple image light from a display source into the two or more waveguiding layers, wherein each of the two or more input couplers is configured to couple the image light into a different one of the two or more waveguiding layers;

two or more fold gratings configured to receive the image light from the two or more input couplers and direct the image light along, wherein each of the two or more waveguiding layers includes at least one of the two or more fold gratings to receive the image light from a corresponding one of the two or more input couplers and direct the image light in the corresponding one of the two or more waveguiding layers along a second direction different than the first direction, wherein the two or more fold gratings provide pupil expansion of the image light along the first direction; and

an output coupler array including two or more output couplers arranged in a rectangular array with two or more rows distributed along the first direction and one or more columns distributed along the second direction, wherein each row of the output coupler array is on a common layer as a different one of the two or more fold gratings to receive the image light, wherein the two or more output couplers provide pupil expansion of the image light along the second direction, wherein each of the two or more output couplers deflects the image light from a corresponding one of the two or more fold gratings out of the multi-layer waveguide along an output direction as a sub-image; and

sequentially displaying the sub-images from the output coupler array to display a composite image, wherein a size of the composite image corresponds to a size of the output coupler array.

19. The method of claim 18 , wherein at least one of the two or more input couplers, the two or more fold gratings, or the two or more output couplers are formed as one or more switchable diffraction gratings providing transmission of the image light in an off state and deflection of the image light in an on state, wherein sequentially displaying the sub-images from the output coupler array comprises selectively controlling the one or more switchable diffraction gratings.

20. The method of claim 19 , wherein at least one of one or more switchable diffraction gratings comprises:

a switchable bragg grating.

Continuity (10)
Continuation 14497280 · Sep 25, 2014
Continuation 14465763 · Aug 21, 2014
Continuation 13869866 · Apr 24, 2013
Continuation 13844456 · Mar 15, 2013
Continuation 13355360 · Jan 20, 2012
Continuation 12571262 · Sep 30, 2009
Provisional Application 61849853 · Feb 4, 2013
Provisional Application 61796632 · Nov 16, 2012
Provisional Application 61689907 · Jun 15, 2012
Provisional Application 61687436 · Apr 25, 2012
Cited By (14)
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