IP Library Granted Patent US 12,534,874
Granted Patent B2
US 12,534,874 · App. 17/030,831 · Granted Jan 27, 2026

Shovel that operates within set boundaries

Inventor: Takashi Nishi (Chiba, JP)
Assignee: SUMITOMO CONSTRUCTION MACHINERY CO., LTD.
E02F9/2033E02F3/431E02F9/2004E02F9/265E02F9/2037
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,534,874
App. No.
17/030,831
Granted
Jan 27, 2026
Kind
B2
Abstract

A shovel includes a lower traveling body, an upper turning body turnably mounted on the lower traveling body, an actuator mounted on the lower traveling body or the upper turning body, and a controller configured to restrict movement of the actuator. The controller sets a virtual wall, and restricts the movement of the actuator based on a positional relationship between the virtual wall and the shovel.

Claims (43)

1 . A shovel comprising:

a lower traveling body;

an upper turning body turnably mounted on the lower traveling body;

an actuator mounted on the lower traveling body or the upper turning body;

a sensor attached to the upper turning body; and a hardware processor configured to:

identify that a plurality of obstacles is arranged in a work environment;

determine that the plurality of obstacles is arranged continuously, linearly, symmetrically, or repeatably; and

generate a virtual wall in response to the determination that the plurality of obstacles is arranged continuously, linearly, symmetrically, or repeatably;

wherein the generated virtual wall defines a closed working space in which the shovel is located and may perform work; and

wherein the hardware processor is configured to restrict movement of the actuator based on a positional relationship between the generated virtual wall and the shovel; wherein the hardware processor is configured to detect the plurality of obstacles based on output of the sensor and generate the virtual wall based on the detected plurality of obstacles; and wherein the hardware processor is configured to derive, based on a feature extraction technique, a regularity of continuity, linearity, symmetry or repeatability of the plurality of obstacles based on the output of the sensor, and generate the virtual wall based on the derived regularity.

2 . The shovel according to claim 1 , wherein the plurality of obstacles is a plurality of road cones disposed in a vicinity of the shovel.

3 . The shovel according to claim 1 , wherein the hardware processor is configured to slow or stop the movement of the actuator in response to determining that a part of the shovel crosses the virtual wall.

4 . The shovel according to claim 1 , wherein the hardware processor is configured to slow or stop the movement of the actuator to prevent a part of the shovel from crossing the virtual wall.

5 . The shovel according to claim 1 , wherein the plurality of obstacles includes one or more pre-identified first obstacles and second obstacles whose positional relationship change depending on a construction situation,

data on the one or more pre-identified first obstacles are preliminarily input into a construction plan drawing that is electronic design data,

the hardware processor is configured to detect the second obstacles based on output of the sensor, and

the generation of the virtual wall is based on the detected second obstacles and the construction plan.

6 . The shovel according to claim 1 , wherein the sensor is attached to the upper turning body such that a virtual line representing a boundary of a monitoring range forms an angle of 90 degrees or more with respect to a virtual plane that is perpendicular to a turning axis.

7 . The shovel according to claim 1 ,

wherein the sensor includes a plurality of sensors, the plurality of sensors including a first sensor configured to monitor an area obliquely above the shovel and a second sensor configured to monitor an area obliquely below the shovel,

wherein a monitoring range of the first sensor partially overlaps with a monitoring range of the second sensor.

8 . The shovel according to claim 1 , wherein the generated virtual wall extends vertically with respect to a ground.

9 . The shovel according to claim 1 , further comprising:

an excavation attachment attached to the upper turning body,

wherein the hardware processor is configured to separately determine a positional relationship between the virtual wall and each of the lower traveling body, the upper turning body, and the excavation attachment.

10 . The shovel according to claim 1 , wherein the generated virtual wall defines a closed three-dimensional space surrounding the shovel as the closed working space.

11 . A shovel comprising:

a lower traveling body;

an upper turning body turnably mounted on the lower traveling body;

an actuator mounted on the lower traveling body or the upper turning body;

a sensor attached to the upper turning body and configured to detect an object in a vicinity of the shovel; and

a hardware processor configured to

identify that a plurality of obstacles is arranged in a work environment, based on an output of the sensor,

determine that the plurality of obstacles is arranged continuously, linearly, symmetrically, or repeatably; and

generate a virtual wall in response to the determination that the plurality of obstacles is arranged continuously, linearly, symmetrically, or repeatably;

wherein the generated virtual wall defines a closed working space in which the shovel is located and may perform work; and

wherein the hardware processor is configured to restrict movement of the actuator based on a positional relationship between the generated virtual wall and the shovel; wherein the hardware processor is configured to generate the virtual wall based on the identified plurality of obstacles; and wherein the hardware processor is configured to derive, based on a feature extraction technique, a regularity of continuity, linearity, symmetry or repeatability of the plurality of obstacles based on the output of the sensor, and generate the virtual wall based on the derived regularity.

12 . An assist device for a shovel, comprising a hardware processor configured to:

identify that a plurality of obstacles is arranged in a work environment;

determine that the plurality of obstacles is arranged continuously, linearly, symmetrically, or repeatably; and

generate a virtual wall in response to the determination that the plurality of obstacles is arranged continuously, linearly, symmetrically, or repeatably;

wherein the generated virtual wall defines a closed working space in which the shovel is to be located and in which the shovel may perform work; and

wherein the hardware processor is configured to restrict movement of an actuator of the shovel based on a positional relationship between the generated virtual wall and the shovel; wherein the hardware processor is configured to detect the plurality of obstacles based on output of a sensor attached to the shovel and generate the virtual wall based on the detected plurality of obstacles; and wherein the hardware processor is configured to derive, based on a feature extraction technique, a regularity of continuity, linearity, symmetry or repeatability of the plurality of obstacles based on the output of the sensor, and generate the virtual wall based on the derived regularity.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2020
From: NISHI, TAKASHI
To: SUMITOMO CONSTRUCTION MACHINERY CO., LTD.
Reel/Frame 053872/0004 →
Priority Claims (1)
JP 2018-058915 · Mar 26, 2018 · national
Continuity (2)
Continuation PCTJP2019012599 · Mar 25, 2019
Related Publication 20210010236A1 · Jan 14, 2021
References Cited (25)
US 4863337A · Ishiguro · 1989 [cited by examiner]
US 6169948B1 · Fujishima · 2001 [cited by examiner]
US 20110178677A1 · Finley · 2011 [cited by examiner]
US 20140267731A1 · Izumikawa · 2014 [cited by examiner]
US 20150247301A1 · Wighton · 2015 [cited by examiner]
US 20180087244A1 · Deguchi et al. · 2018 [cited by applicant]
JP H07292708 · 1995 [cited by applicant]
JP H08027841 · 1996 [cited by applicant]
JP H09071965 · 1997 [cited by applicant]
JP 2003027530 · 2003 [cited by applicant]
JP 2006257724 · 2006 [cited by applicant]
JP 2008224625A · 2008 [cited by examiner]
JP 2009150218 · 2009 [cited by applicant]
JP 2012021290 · 2012 [cited by applicant]
JP 2013151830 · 2013 [cited by applicant]
JP 2013151830A · 2013 [cited by examiner]
JP 2013159930A · 2013 [cited by examiner]
JP 2015214855 · 2015 [cited by applicant]
JP 2016176289 · 2016 [cited by applicant]
JP 2017155563 · 2017 [cited by applicant]
WO 2017056269 · 2017 [cited by applicant]
WO WO2017056269A1 · 2017 [cited by examiner]
WO 2017094627 · 2017 [cited by applicant]
WO WO2017188230A1 · 2017 [cited by examiner]
International Search Report for PCT/JP2019/012599 mailed on Jun. 11, 2019. [cited by applicant]