IP Library › Granted Patent US 12,558,215
Granted Patent B2
US 12,558,215 · App. 17/033,448 · Granted Feb 24, 2026

Soft tip plunger

Inventors: Paul Heckler, II (Irvine, CA); Kathryn Jensen (Sugar Land, TX); Matthew Douglas McCawley (San Clemente, CA); Chris Renner (Irvine, CA); Sudarshan B. Singh (Euless, TX); Todd Taber (Keller, TX)
Assignee: Alcon Inc.
A61F2/1678C08L69/00A61F2002/1681
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Quick Facts
Patent No.
US 12,558,215
App. No.
17/033,448
Granted
Feb 24, 2026
Kind
B2
Abstract

Systems, methods, and devices for inserting an intraocular lens (IOL) into an eye, may be provided. An apparatus includes a plunger and a plunger tip. The plunger tip includes a dimple positioned at a distal end of the plunger tip. The plunger tip further includes a pocket in fluid communication with the dimple.

Claims (29)

1 . An apparatus for delivery of an intraocular lens (IOL) into an eye, comprising:

a plunger; and

a plunger tip, the plunger tip comprising:

a dimple positioned at a distal end of the plunger tip, wherein a location on the dimple that is closest to a proximal end of the plunger tip is positioned at a center of the distal end, the dimple comprising a continuous curvature extending from a first side of an outer perimeter of the distal end of the plunger tip, through the location at the center of the distal end, to a second, opposing side of the outer perimeter of the plunger tip; and

an asymmetrical pocket positioned at the distal end of the plunger tip and defining a portion of the outer perimeter of the distal end of the plunger tip, the asymmetrical pocket comprising (i) a planar sidewall extending from a distal end of the asymmetrical pocket to a proximal end of the asymmetrical pocket and (ii) an arcuate sidewall extending from the distal end of the asymmetrical pocket to the proximal end of the asymmetrical pocket, wherein the asymmetrical pocket is in fluid communication with the dimple, and a portion of the asymmetrical pocket is closer to the proximal end of the plunger tip than the dimple is to the proximal end of the plunger tip, wherein the dimple has a radius of curvature of about 0.4 millimeters to about 0.8 millimeters, the asymmetrical pocket has a depth of about 1.0 millimeters to about 2.5 millimeters, and the distal end of the plunger tip has a diameter of about 2 millimeters or less to allow for insertion into incisions smaller than 2 millimeters,

wherein the outer perimeter of the distal end of the plunger tip is generally circular with only a single portion missing from the generally circular outer perimeter, the single portion being about 20% to 30% of a surface area of the generally circular outer perimeter.

2 . The apparatus of claim 1 , wherein the plunger tip comprises at least one material selected from the group consisting of a styrenic block copolymer, a polyolefin blend, an elastomeric alloy, a thermoplastic polyurethane, a thermoplastic copolyester, a thermoplastic polyamide, and combinations thereof.

3 . The apparatus of claim 1 , wherein the plunger comprises at least one material selected from the group consisting of polystyrene, acrylonitrile butadiene styrene, polycarbonate, polyamide, polyimide, polyetherimide, polyarylamide, polyetheretherketone, polybutylene terephthalate, polypropylene, polysulphone, liquid crystal polymer, and combinations thereof.

4 . The apparatus of claim 1 , wherein a width of the asymmetrical pocket ranges from 0.5 millimeters to 1.5 millimeters.

5 . The apparatus of claim 1 , wherein the plunger tip is an overmold on the plunger, wherein the plunger tip comprises silicone, wherein the plunger comprises polycarbonate and a thickness of the overmold is at least 0.1 mm.

6 . The apparatus of claim 1 , wherein the plunger tip is made of a material with a Shore A durometer value ranging from 30 to 95.

7 . An apparatus for delivery of an intraocular lens (IOL) into an eye, comprising:

a nozzle;

a cartridge, the cartridge coupled to the nozzle;

a plunger aligned with an aperture of the cartridge; and

a plunger tip, the plunger tip comprising:

a dimple positioned at a distal end of the plunger tip, wherein a location on the dimple that is closest to a proximal end of the plunger tip is positioned at a center of the distal end, the dimple comprising a continuous curvature extending from a first side of an outer perimeter of the distal end of the plunger tip, through the location at the center of the distal end, to a second, opposing side of the outer perimeter of the plunger tip; and

an asymmetrical pocket positioned at the distal end of the plunger tip and defining a portion of the outer perimeter of the distal end of the plunger tip, the asymmetrical pocket comprising (i) a planar sidewall extending from a distal end of the asymmetrical pocket to a proximal end of the asymmetrical pocket and (ii) an arcuate sidewall extending from the distal end of the asymmetrical pocket to the proximal end of the asymmetrical pocket, wherein the asymmetrical pocket is in fluid communication with the dimple, and a portion of the asymmetrical pocket is closer to the proximal end of the plunger tip than the dimple is to the proximal end of the plunger tip, wherein the dimple has a radius of curvature of about 0.4 millimeters to about 0.8 millimeters, the asymmetrical pocket has a depth of about 1.0 millimeters to about 2.5 millimeters, and the distal end of the plunger tip has a diameter of about 2 millimeters or less to allow for insertion into incisions smaller than 2 millimeters,

wherein the outer perimeter of the distal end of the plunger tip is generally circular with only a single portion missing from the generally circular outer perimeter, the single portion being about 20% to 30% of a surface area of the generally circular outer perimeter.

8 . The apparatus of claim 7 , wherein the cartridge comprises the IOL.

9 . The apparatus of claim 8 , wherein the IOL comprises haptics.

10 . The apparatus of claim 7 , wherein the plunger tip comprises silicone, and the plunger comprises polycarbonate.

11 . A method for delivery of an intraocular lens (IOL) into an eye, comprising:

inserting a nozzle of an insertion tool into the eye through an incision, wherein the insertion tool further comprises:

a plunger; and

a plunger tip, the plunger tip comprising:

a dimple positioned at a distal end of the plunger tip, wherein a location on the dimple that is closest to a proximal end of the plunger tip is positioned at a center of the distal end, the dimple comprising a continuous curvature extending from a first side of an outer perimeter of the distal end of the plunger tip, through the location at the center of the distal end, to a second, opposing side of the outer perimeter of the plunger tip; and

an asymmetrical pocket positioned at the distal end of the plunger tip and defining a portion of the outer perimeter of the distal end of the plunger tip, the asymmetrical pocket comprising (i) a planar sidewall extending from a distal end of the asymmetrical pocket to a proximal end of the asymmetrical pocket and (ii) an arcuate sidewall extending from the distal end of the asymmetrical pocket to the proximal end of the asymmetrical pocket, wherein the asymmetrical pocket is in fluid communication with the dimple, and a portion of the asymmetrical pocket is closer to the proximal end of the plunger tip than the dimple is to the proximal end of the plunger tip, wherein the dimple has a radius of curvature of about 0.4 millimeters to about 0.8 millimeters, the asymmetrical pocket has a depth of about 1.0 millimeters to about 2.5 millimeters, and the distal end of the plunger tip has a diameter of about 2 millimeters or less to allow for insertion into incisions smaller than 2 millimeters,

wherein the outer perimeter of the distal end of the plunger tip is generally circular with only a single portion missing from the generally circular outer perimeter, the single portion being about 20% to 30% of a surface area of the generally circular outer perimeter shape.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2021
From: HECKLER, PAUL; JENSEN, KATE; MCCAWLEY, MATTHEW DOUGLAS; RENNER, CHRIS; SINGH, SUDARSHAN B.; TABER, TODD
To: ALCON RESEARCH, LLC
Reel/Frame 055325/0906 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2021
From: ALCON RESEARCH, LLC
To: ALCON INC.
Reel/Frame 055325/0940 →
Continuity (2)
Provisional Application 62908307 · Sep 30, 2019
Related Publication 20210093447A1 · Apr 1, 2021
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