DC-to-DC converter capable of operating despite capacitor failure
A DC-to-DC converter includes a first capacitor, first to fourth switches connected in series between first and second electrodes of the first capacitor, a second capacitor connected to a connection node of the first switch and the second switch and a connection node of the third switch and the fourth switch, an inductor connected to a connection node of the second switch and the third switch, and a controller that performs PWM control. In a case where a failure occurs in the second capacitor, the DC-to-DC converter performs PWM control such that the first switch and the second switch enter the same state and the third switch and the fourth switch enter the same state on the basis of a result of comparison between a first detection voltage that is a measured output voltage and a target output voltage of the DC-to-DC converter.
1. A DC-to-DC converter comprising:
a first capacitor;
a first switch, a second switch, a third switch, and a fourth switch connected in series between a first electrode and a second electrode of the first capacitor;
a second capacitor having a first electrode and a second electrode respectively connected to a connection node of the first switch and the second switch and a connection node of the third switch and the fourth switch;
an inductor connected to a connection node of the second switch and the third switch at a first terminal thereof; and
a controller that, in a case where an open-circuit or short-circuit failure occurs in the second capacitor, limits an output voltage instruction value that is a target voltage to be output, and performs pulse width modulation (PWM) control such that the first switch and the second switch enter the same state and the third switch and the fourth switch enter the same state, according to a result of comparison between a first detection voltage that is a measured output voltage and the limited output voltage instruction value,
wherein the output voltage is a voltage between the first electrode and the second electrode of the first capacitor, or a voltage between a second terminal of the inductor and a connection node of the first capacitor and the fourth switch,
wherein the controller comprises:
a voltage controller configured to generate a current instruction value for a current flowing through the inductor according to a difference between the first detection voltage and the output voltage instruction value;
a current controller configured to generate a first control voltage instruction value according to a difference between the current instruction value and a detection current of the inductor; and
a flying capacitor voltage controller configured to generate a second control voltage instruction value according to a difference between a second detection voltage and a second voltage instruction value and an inverse value of the detection current.
2. The DC-to-DC converter according to claim 1 , wherein in a case where the open-circuit or short-circuit failure occurs in the second capacitor, the controller generates the current instruction value, generates the first control voltage instruction value, and performs PWM control according to a result of comparison between the first control voltage instruction value and a triangular wave signal having a preset frequency such that the first switch and the second switch enter the same state and the third switch and the fourth switch enter the same state.
3. The DC-to-DC converter according to claim 2 , further comprising a current sensor for obtaining the detection current of the inductor.
4. The DC-to-DC converter according to claim 2 , further comprising a triangular wave generator generating the triangular wave signal having the preset frequency.
5. The DC-to-DC converter according to claim 2 , wherein when the PWM control is performed such that the first switch and the second switch enter the same state and such that the third switch and the fourth switch enter the same state, the controller imposes a limitation on the current instruction value.
6. The DC-to-DC converter according to claim 1 , wherein when the PWM control is performed such that the first switch and the second switch enter the same state and the PWM control is performed such that the third switch and the fourth switch enter the same state, the controller reduces a step-up ratio of the DC-to-DC converter.
7. The DC-to-DC converter according to claim 6 , wherein the controller transfers a control state of the DC-to-DC converter to an upper-level controller that generates the output voltage instruction value to reduce the step-up ratio of the DC-to-DC converter.
8. The DC-to-DC converter according to claim 1 , wherein when the PWM control is performed such that the first switch and the second switch enter the same state and the PWM control is performed such that the third switch and the fourth switch enter the same state, the controller increases a switching frequency of each of the first to fourth switches.
9. The DC-to-DC converter according to claim 1 ,
wherein in the case where the open-circuit or short-circuit failure occurs in the second capacitor, operation of the flying capacitor voltage controller is stopped, and the PWM control is performed such that the first switch and the second switch enter the same state and the third switch and the fourth switch enter the same state, according to a result of comparison between the first control voltage instruction value and a triangular wave signal having a preset frequency.
10. The DC-to-DC converter according to claim 9 , wherein the controller further comprises a triangular wave generator generating the triangular wave signal having the preset frequency.
11. The DC-to-DC converter according to claim 1 , further comprising a voltage sensor for obtaining the measured output voltage.