IP Library Granted Patent US 12,132,208
Granted Patent B2
US 12,132,208 · App. 17/044,683 · Granted Oct 29, 2024

Porous metal-ion affinity material

Inventors: Donghai Wang (University Park, PA); Guoxing Li (University Park, PA)
Assignee: The Penn State Research Foundation
H01M4/628H01M4/366H01M4/382H01M10/052H01M10/0568H01M10/0569H01M2004/021H01M2004/027H01M2300/0025
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Quick Facts
Patent No.
US 12,132,208
App. No.
17/044,683
Granted
Oct 29, 2024
Kind
B2
Abstract

A battery includes an electrolyte, a metal anode and a cathode. The metal anode includes a porous material disposed thereon to protect the metal anode. The porous material has a zeta potential with a magnitude of at least above 15 mV in the electrolyte. The porous material can include a cross-linked polymer having segments with polar functional groups. Examples of polar functional groups include, but are not limited to, those comprising one or more among O, N, P, S, and B.

Claims (28)

1. A battery comprising:

an electrolyte;

a metal anode comprising a porous material thereon wherein the porous material has a zeta potential with a magnitude of at least 15 mV in the electrolyte, the porous material comprising a cross-linked polymer having segments with polar functional groups, the polar functional groups comprising one or more of O, N, P, S, and B; and

a cathode.

2. The battery of claim 1 , wherein the metal anode comprises one of lithium, sodium, zinc, magnesium aluminum, or an alloy thereof.

3. The battery of claim 1 , further comprising a separator selected among polyolefin microporous membrane, modified polypropylene fabric, polyethylene fabric, glass fiber fabric, superfine glass fiber paper, vinylon fabric, or composite membrane of nylon fabric, wettable polyolefin microporous membrane composited by welding or bonding, or a combination thereof.

4. The battery of claim 1 , wherein the electrolyte comprises:

(i) a solvent selected among carbonates, N-methyl acetamide, acetonitrile, symmetric sulfones, sulfolanes, polyethylene glycols, 1,3-dioxolanes, glymes, siloxanes, ethylene oxide grafted siloxanes, or a combination thereof, and

(ii) a salt selected among lithium chloride (LiCl), lithium hexafluorophosphate (LiPF 6 ), Lithium bis(trifluoromethanesulfonyl)imide (LiTFSI), Lithium bis(fluorosulfonyl)imide (LiFSI), lithium tetrafluoroborate (LiBF 4 ), lithium methanesulfonate (LiCH 3 SO 3 ), lithium trifluoromethanesulfonate (LiCF 3 SO 3 ), lithium hexafluoroarsenate (LiAsF 6 ), lithium hexafluoroantimonate (LiSbF 6 ), lithium perchlorate (LiClO 4 ), Li[BF 2 (C 2 O 4 )], Li[PF 2 (C 2 O 4 ) 2 ], Li[N(CF 3 SO 2 ) 2 ], Li[C(CF 3 SO 2 ) 3 ], lithium bisoxalatoborate (LiBOB), or a combination thereof.

5. The battery of claim 1 , wherein the polar functional groups form at least 20% of the weight of the porous material.

6. The battery of claim 1 , wherein the polymer comprises one among branched or unbranched polyamide, polyester, polyalkylene imine, polyalkylene oxide, or combinations thereof.

7. The battery of claim 1 , wherein the porous material further comprises an inorganic compound.

8. The battery of claim 7 , wherein the inorganic compound is one selected among SiO 2 , Al 2 O 3 , MgO, CuO, CaO, ZnO, Si, SiO, SrTiO 3 , SnO 2 , CeO 2 , NiO, ZrO 2 , Y 2 O 3 , TiO 2 , SiC, or a combination thereof.

9. The battery of claim 1 , wherein the porous material has a porosity of at least 70%.

10. The battery of claim 1 , wherein the porous material has a pore volume of at least 5 cm 3 /g.

11. The battery of claim 1 , wherein the porous material has an affinity for a metal ion and is configured to accommodate at least 70% of metal with respect to the weight of the porous material.

12. An electrode for a secondary battery comprising:

a porous material disposed on an electrode, wherein the porous material has a zeta potential with a magnitude of at least 15 mV in a non-aqueous electrolyte, the porous material comprising a cross-linked polymer having segments with polar functional groups, the polar functional groups comprising one or more of O, N, P, S, and B.

13. The electrode of claim 12 , wherein the electrode comprises lithium, sodium, zinc, magnesium, aluminum, or an alloy thereof.

14. The electrode of claim 12 , wherein the porous material comprises PEI based polyurea, poly(ethylene oxide) and silicon dioxide.

15. The electrode of claim 12 , wherein the polar functional groups form at least 20% of the weight of the porous material.

16. The electrode of claim 12 , wherein the polymer comprises one among branched or unbranched polyamide, polyester, polyalkylene imine, polyalkylene oxide, or combinations thereof.

17. The electrode of claim 12 , wherein the porous material further comprises an inorganic compound.

18. The electrode of claim 17 , wherein the inorganic compound is one selected among SiO 2 , Al 2 O 3 , MgO, CuO, CaO, ZnO, Si, SiO, SrTiO 3 , SnO 2 , CeO 2 , NiO, ZrO 2 , Y 2 O 3 , TiO 2 , SiC, or a combination thereof.

19. The electrode of claim 12 , wherein the non-aqueous electrolyte comprises:

(i) a solvent selected among carbonates, N-methyl acetamide, acetonitrile, symmetric sulfones, sulfolanes, polyethylene glycols, 1,3-dioxolanes, glymes, siloxanes, ethylene oxide grafted siloxanes, or a combination thereof, and

(ii) a salt selected among lithium chloride (LiCl), lithium hexafluorophosphate (LiPF 6 ), Lithium bis(trifluoromethanesulfonyl)imide (LiTFSI), Lithium bis(fluorosulfonyl)imide (LiFSI), lithium tetrafluoroborate (LiBF 4 ), lithium methanesulfonate (LiCH 3 SO 3 ), lithium trifluoromethanesulfonate (LiCF 3 SO 3 ), lithium hexafluoroarsenate (LiAsF 6 ), lithium hexafluoroantimonate (LiSbF 6 ), lithium perchlorate (LiClO 4 ), Li[BF 2 (C 2 O 4 )], Li[PF 2 (C 2 O 4 ) 2 ], Li[N(CF 3 SO 2 ) 2 ], Li[C(CF 3 SO 2 ) 3 ], lithium bisoxalatoborate (LiBOB), or a combination thereof.

20. The electrode for a secondary battery of claim 12 , wherein the porous material has an affinity for a metal ion and is configured to accommodate at least 70% of metal with respect to the weight of the porous material.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2021
From: WANG, DONGHAI; LI, GUOXING
To: THE PENN STATE RESEARCH FOUNDATION
Reel/Frame 057659/0218 →
CONFIRMATORY LICENSE Recorded Jan 11, 2021
From: PENNSYLVANIA STATE UNIVERSITY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 054944/0476 →
Continuity (2)
Provisional Application 62656443 · Apr 12, 2018
Related Publication 20210167395A1 · Jun 3, 2021