IP Library Granted Patent US 11,476,770
Granted Patent B2
US 11,476,770 · App. 17/048,144 · Granted Oct 18, 2022

DC-DC converter including first and second full-bridge circuits for performing soft switching and reducing switching losses

Inventors: Shogo Nakahara (Osaka, JP); Hiroyoshi Nakayama (Osaka, JP)
Assignee: DIAMOND & ZEBRA ELECTRIC MFG. CO., LTD.
H02M3/33573H02M3/33584H02M1/0058
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Quick Facts
Patent No.
US 11,476,770
App. No.
17/048,144
Granted
Oct 18, 2022
Kind
B2
Abstract

A DC-DC converter has a configuration in which a first full-bridge circuit and a second full-bridge circuit are connected via a transformer and an inductor. A control circuit performs soft switching of each switching element in the first full-bridge circuit and the second full-bridge circuit. An inductor current flowing through an equivalent inductor at a time of switching of turning on or off each switching element is greater than or equal to a threshold current, the equivalent inductor being equivalent to the transformer and the inductor. The control circuit outputs predetermined power by changing a voltage output period of the first full-bridge circuit and a voltage output period of the second full-bridge circuit while fixing the switching frequency and keeping a polarity inversion period at a value greater than or equal to a fixed value, the polarity inversion period being a period in which the output of the second full-bridge circuit and the output of the first full-bridge circuit have reverse polarities. This enables performing ZVS operations by simple control and reducing switching losses.

Claims (164)

1. A DC-DC converter for performing soft switching and reducing switching losses, the DC-DC converter comprising:

a first full-bridge circuit including four switching elements;

a second full-bridge circuit including four switching elements;

a transformer including a first winding and a second winding, the first winding being connected to said first full-bridge circuit, and the second winding being connected to said second full-bridge circuit and magnetically coupled to said first winding;

an inductance component connected in series with said first winding or said second winding; and

a control circuit that controls soft switching of each switching element in said first full-bridge circuit and said second full-bridge circuit,

wherein each switching element of said first and second full-bridge circuits includes a capacitor,

wherein said capacitor is a parasitic capacitance or a combination of a parasitic capacitance and an actual element,

wherein an inductor current flowing through an equivalent inductor at a time of switching of turning on or off each switching element is greater than or equal to a threshold current, the equivalent inductor being equivalent to said transformer and said inductance component,

wherein said control circuit changes a voltage output ON time of said first full-bridge circuit and a voltage output ON time of said second full-bridge circuit by controlling a phase of each switching element of said first and second full-bridge circuits to output power from said DC-DC converter, while fixing a switching frequency of said first and second full-bridge circuits and keeping a polarity inversion period at a value greater than or equal to a fixed value, the polarity inversion period being a period in which an output of said first full-bridge circuit and an output of said second full-bridge circuit have reverse polarities,

wherein said control circuit changes the voltage output ON time of said first full-bridge circuit and the voltage output ON time of said second full-bridge circuit while making them equal,

wherein said control circuit performs control to satisfy the following expression:

P

=

V

x

·

V

y

2

π

L

ω

[

-

3

τ

2

+

4

(

τ

C

+

π

)

-

2

τ

C

2

-

2

πτ

C

-

π

2

]

where P is output power, τ is the voltage output ON time of said first full-bridge circuit and the voltage output ON time of said second full-bridge circuit, τ c is said polarity inversion period, V x is an input voltage of said first full-bridge circuit, V y is an input voltage of said second full-bridge circuit, and L is an inductance of said equivalent inductor, and

wherein in the above expression, τ and τ c are parameters indicating times and expressed in radian measure.

2. The DC-DC converter according to claim 1 , wherein

said control circuit changes the voltage output ON time of said first full-bridge circuit and the voltage output ON time of said second full-bridge circuit while making them different from each other.

3. The DC-DC converter according to claim 1 , wherein

said threshold current is set to make energy accumulated in said equivalent inductor greater than or equal to energy accumulated in two of said capacitors.

4. A DC-DC converter for performing soft switching and reducing switching losses, the DC-DC converter comprising:

a first full-bridge circuit including four switching elements;

a second full-bridge circuit including four switching elements;

a transformer including a first winding and a second winding, the first winding being connected to said first full-bridge circuit, and the second winding being connected to said second full-bridge circuit and magnetically coupled to said first winding;

an inductance component connected in series with said first winding or said second winding; and

a control circuit that controls soft switching of each switching element in said first full-bridge circuit and said second full-bridge circuit,

wherein each switching element of said first and second full-bridge circuits includes a capacitor,

wherein said capacitor is a parasitic capacitance or a combination of a parasitic capacitance and an actual element,

wherein an inductor current flowing through an equivalent inductor at a time of switching of turning on or off each switching element is greater than or equal to a threshold current, the equivalent inductor being equivalent to said transformer and said inductance component,

wherein said control circuit changes a voltage output ON time of said first full-bridge circuit and a voltage output ON time of said second full-bridge circuit by controlling a phase of each switching element of said first and second full-bridge circuits to output power from said DC-DC converter, while fixing a switching frequency of said first and second full-bridge circuits and keeping a polarity inversion period at a value greater than or equal to a fixed value, the polarity inversion period being a period in which an output of said first full-bridge circuit and an output of said second full-bridge circuit have reverse polarities,

wherein said control circuit performs control to satisfy the following expression:

P

=

V

X

·

V

y

2

π

L

ω

[

2

τ

C

2

-

2

τ

2

τ

C

-

2

τ

1

τ

C

+

2

πτ

C

+

τ

2

2

+

τ

1

τ

2

-

2

πτ

2

+

τ

1

2

-

2

πτ

1

+

π

2

]

where P is output power, τ 1 is the voltage output ON time of said first full-bridge circuit, τ 2 is the voltage output ON time of said second full-bridge circuit, τ c is said polarity inversion period, V x is an input voltage of said first full-bridge circuit, V y is an input voltage of said second full-bridge circuit, and L is an inductance of said equivalent inductor, and

wherein in the above expression, τ 1 , τ 2 , and τ c are parameters indicating times and expressed in radian measure.

5. A DC-DC converter for performing soft switching and reducing switching losses, the DC-DC converter comprising:

a first full-bridge circuit including four switching elements;

a second full-bridge circuit including four switching elements;

a transformer including a first winding and a second winding, the first winding being connected to said first full-bridge circuit, and the second winding being connected to said second full-bridge circuit and magnetically coupled to said first winding;

an inductance component connected in series with said first winding or said second winding; and

a control circuit that controls soft switching of each switching element in said first full-bridge circuit and said second full-bridge circuit,

wherein each switching element of said first and second full-bridge circuits includes a capacitor,

wherein said capacitor is a parasitic capacitance or a combination of a parasitic capacitance and an actual element,

wherein an inductor current flowing through an equivalent inductor at a time of switching of turning on or off each switching element is greater than or equal to a threshold current, the equivalent inductor being equivalent to said transformer and said inductance component,

wherein said control circuit changes a voltage output ON time of said first full-bridge circuit and a voltage output ON time of said second full-bridge circuit by controlling a phase of each switching element of said first and second full-bridge circuits to output power from said DC-DC converter, while fixing a switching frequency of said first and second full-bridge circuits and keeping a polarity inversion period at a value greater than or equal to a fixed value, the polarity inversion period being a period in which an output of said first full-bridge circuit and an output of said second full-bridge circuit have reverse polarities,

wherein said control circuit performs control to satisfy the following expression:

I ref =α·V x √(2 C/L )

where L ref is said threshold current, V x is an input voltage of said first full-bridge circuit, C is a capacitance of said capacitors, L is an inductance of said equivalent inductor, and α is a correction factor.

Assignments (3)
CHANGE OF NAME Recorded Feb 15, 2022
From: TABUCHI ELECTRIC CO., LTD.
To: DIAMOND&ZEBRA ELECTRIC MFG. CO., LTD.
Reel/Frame 059124/0941 →
ABSORPTION-TYPE SPLIT Recorded Dec 29, 2021
From: DIAMOND ELECTRIC MFG. CO., LTD.
To: TABUCHI ELECTRIC CO., LTD.
Reel/Frame 058964/0509 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 16, 2020
From: NAKAHARA, SHOGO; NAKAYAMA, HIROYOSHI
To: DIAMOND ELECTRIC MFG. CO., LTD.
Reel/Frame 054074/0490 →
Priority Claims (1)
JP JP2018-119550 · Jun 25, 2018 · national
Continuity (1)
Related Publication 20210167689A1 · Jun 3, 2021