IP Library Granted Patent US 11,349,399
Granted Patent B2
US 11,349,399 · App. 17/048,290 · Granted May 31, 2022

DC-DC converter

Inventors: Shogo Nakahara (Osaka, JP); Hiroyoshi Nakayama (Osaka, JP)
Assignee: DIAMOND & ZEBRA ELECTRIC MFG. CO., LTD.
H02M3/33507H02M1/08H02M1/38H02M3/3376H02M3/33569H02M1/0058
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Quick Facts
Patent No.
US 11,349,399
App. No.
17/048,290
Granted
May 31, 2022
Kind
B2
Abstract

The DC-DC converter has a configuration in which a first full-bridge circuit and a second full-bridge circuit are connected via a transformer. A control circuit controls soft switching of each switching element. An inductor current flowing through the transformer or an equivalent inductor equivalent to the transformer at a time of switching of turning on or off each switching element is greater than or equal to a threshold current. When the first full-bridge circuit and the second full-bridge circuit have different output voltages V 1 and V 2 , the control circuit causes the inductor current at start times t 4 and t 8 of a polarity inversion period to approach the inductor current at end times t 5 and t 9 , the polarity inversion period being a period in which V 1 and V 2 have reverse polarities. This suppresses an increase in loss resulting from a flow of large current and enables ZVS control.

Claims (20)

1. A DC-DC converter comprising:

a first full-bridge circuit including four switching elements that include a capacitor serving as a parasitic capacitance or an external parallel-connected capacitor;

a second full-bridge circuit including four switching elements that include a capacitor serving as a parasitic capacitance or an external parallel-connected capacitor;

a transformer including a first winding and a second winding, the first winding being connected to said first full-bridge circuit, and the second winding being connected to said second full-bridge circuit and magnetically coupled to said first winding;

an inductance component connected in series with said first winding or said second winding; and

a control circuit that controls soft switching of each switching element in each of said first full-bridge circuit and said second full-bridge circuit,

wherein an inductor current flowing through an equivalent inductor at a time of switching of turning on or off each switching element is greater than or equal to a threshold current that is not zero, the equivalent inductor being equivalent to said transformer and said inductance component, and

wherein when said first full-bridge circuit and said second full-bridge circuit have different output voltages, said control circuit controls a value of said inductor current at a start time of a polarity inversion period to approach a value of said inductor current at an end time of said polarity inversion period, the polarity inversion period being a period in which an output of said first full-bridge circuit and an output of said second full-bridge circuit have reverse polarities.

2. The DC-DC converter according to claim 1 , wherein

said control circuit adjusts a voltage output period of said first full-bridge circuit in accordance with an input voltage of said first full-bridge circuit, and adjusts a voltage output period of said second full-bridge circuit in accordance with an input voltage of said second full-bridge circuit.

3. The DC-DC converter according to claim 2 , wherein said control circuit adjusts τ 1 and τ 2 to satisfy:

(τ 2 −τ c ) Vy =(τ 1 −τ c ) Vx

where τ c is the polarity inversion period in which the output of said first full-bridge circuit and the output of said second full-bridge circuit have reverse polarities, τ 1 is the voltage output period of said first full bridge circuit, τ 2 is the voltage output period of said second full bridge circuit, Vx is the input voltage of the first full-bridge circuit, and Vy is the input voltage of the second full-bridge circuit,

τ 1 , τ 2 , and τ c being expressed in radian notation.

4. The DC-DC converter according to claim 1 , wherein

said threshold current is set such that energy accumulated in said equivalent inductor becomes greater than or equal to energy accumulated in two of said capacitors.

5. The DC-DC converter according to claim 4 , wherein

the following expression is satisfied:

I ref =α·Vx √(2 C/L )

where I ref is said threshold current, Vx is the input voltage of said first full-bridge circuit, C is a capacitance of said capacitors, L is an inductance of said equivalent inductor, and α is a correction factor.

Assignments (3)
CHANGE OF NAME Recorded Feb 15, 2022
From: TABUCHI ELECTRIC CO., LTD.
To: DIAMOND&ZEBRA ELECTRIC MFG. CO., LTD.
Reel/Frame 059124/0941 →
ABSORPTION-TYPE SPLIT Recorded Dec 29, 2021
From: DIAMOND ELECTRIC MFG. CO., LTD.
To: TABUCHI ELECTRIC CO., LTD.
Reel/Frame 058964/0509 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 16, 2020
From: NAKAHARA, SHOGO; NAKAYAMA, HIROYOSHI
To: DIAMOND ELECTRIC MFG. CO., LTD.
Reel/Frame 054080/0980 →
Priority Claims (1)
JP JP2018-119552 · Jun 25, 2018 · national
Continuity (1)
Related Publication 20210175809A1 · Jun 10, 2021
Cited By (1)
US 12,580,509