IP Library › Granted Patent US 11,643,483
Granted Patent B2
US 11,643,483 · App. 17/048,418 · Granted May 9, 2023

Polyethylene and chlorinated polyethylene thereof

Inventors: Si Jung Lee (Daejeon, KR); Bog Ki Hong (Daejeon, KR); Sunghyun Park (Daejeon, KR); Sun Mi Kim (Daejeon, KR); Yi Young Choi (Daejeon, KR); Cheolhwan Jeong (Daejeon, KR); Jinseok Lee (Daejeon, KR)
C08F110/02C08F4/65912C08F4/65916C08F4/65922C08F8/22C08L23/286C08L27/06
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Quick Facts
Patent No.
US 11,643,483
App. No.
17/048,418
Granted
May 9, 2023
Kind
B2
Abstract

The polyethylene according to the present disclosure has a molecular structure having a narrow particle distribution and a low content of ultra-high molecular weight, so that a chlorinated polyethylene having excellent chlorination productivity and thermal stability may be prepared by reacting the polyethylene with chlorine. And, a PVC composition including the same with improved impact strength may also be prepared.

Claims (45)

1. A polyethylene having a crystal relaxation temperature of 110° C. or more, and a relaxation time satisfying the following Equation 1:

T<− 0.6622× M+ 2  [Equation 1]

in Equation 1,

T is relaxation time of the polyethylene in seconds, and

M is a melt index (MI 5 , g/10 min) of the polyethylene measured at a temperature of 190° C. under a load of 5 kg in accordance with ASTM D 1238.

2. The polyethylene according to claim 1 , wherein the polyethylene is an ethylene homopolymer.

3. The polyethylene according to claim 1 , wherein the crystal relaxation temperature is 110° C. to 145° C.

4. The polyethylene according to claim 1 , wherein the relaxation time is 2.0 seconds or less.

5. The polyethylene according to claim 1 , wherein the melt index (MI5) is 0.55 g/10 min or less.

6. The polyethylene according to claim 1 , wherein the polyethylene has a melt flow rate ratio (MFRR21.6/5, a value obtained by dividing the melt index measured at 190° C. under a load of 21.6 kg by the melt index measured at 190° C. under a load of 5 kg in accordance with ASTM D 1238) of 10 to 18.

7. The polyethylene according to claim 1 , wherein the polyethylene has a density of 0.947 g/cm 3 to 0.954 g/cm 3 .

8. The polyethylene according to claim 1 , wherein the polyethylene has a molecular weight distribution (Mw/Mn) of 2 to 10.

9. The polyethylene according to claim 1 , wherein the polyethylene has a content of ultra-high molecular weight that is 10 6 or more of less than 2.1%.

10. A method for preparing the polyethylene according to claim 1 , comprising the step of polymerizing ethylene in the presence of at least one first metallocene compound represented by the following Chemical Formula 1; and at least one second metallocene compound selected from the compounds represented by the following Chemical Formula 3:

in Chemical Formula 1,

Q 1 and Q 2 are the same as or different from each other, and are each independently hydrogen, halogen, C 1-20 alkyl, C 2-20 alkenyl, C 2-20 alkoxyalkyl, C 6-20 aryl, C 7-40 alkylaryl, or C 7-40 arylalkyl;

A 1 is carbon, silicon, or germanium;

M 1 is a Group 4 transition metal;

X 1 and X 2 are the same as or different from each other, and are each independently halogen, C 1-20 alkyl, C 2-20 alkenyl, C 6-20 aryl, a nitro group, an amido group, C 1-20 alkylsilyl, C 1-20 alkoxy, or a C 1-20 sulfonate group; and

one of C 1 and C 2 is represented by the following Chemical Formula 2a or 2b, and the other is represented by the following Chemical Formula 2c, 2d or 2e;

in Chemical Formulae 2a, 2b, 2c, 2d and 2e, R 1 to R 31 and R 1′ to R 13′ are the same as or different from each other, and are each independently hydrogen, halogen, C 1-20 alkyl, C 1-20 haloalkyl, C 2-20 alkenyl, C 1-20 alkylsilyl, C 1-20 silylalkyl, C 1-20 alkoxysilyl, C 1-20 alkoxy, C 6-20 aryl, C 7-40 alkylaryl, or C 7-40 arylalkyl, provided that at least one of R 9 to R 13 and R 9′ to R 13′ is C 1-20 haloalkyl, or

two or more of R 14 to R 31 that are adjacent to each other are connected with each other to form a C 6-20 aliphatic or aromatic ring unsubstituted or substituted with a C 1-10 hydrocarbyl group;

• represents a site of binding to A 1 ; and

* represents a site of binding to M 1 ;

in Chemical Formula 3,

at least one of R 32 to R 39 is —(CH 2 ) n —OR, wherein R is C 1-6 linear or branched alkyl and n is an integer of 2 to 6;

the rest of R 32 to R 39 when present are the same as or different from each other, and are each independently selected from the group consisting of hydrogen, halogen, C 1-20 alkyl, C 2-20 alkenyl, C 6-20 aryl, C 7-40 alkylaryl, and C 7-40 arylalkyl, or two or more of R 32 to R 39 that are adjacent to each other are connected with each other to form a C 6-20 aliphatic or aromatic ring unsubstituted or substituted with a C 1-10 hydrocarbyl group;

Q 3 and Q 4 are the same as or different from each other, and are each independently hydrogen, halogen, C 1-20 alkyl, C 2-20 alkenyl, C 2-20 alkoxyalkyl, C 6-20 aryl, C 7-40 alkylaryl, or C 7-40 arylalkyl;

A 2 is carbon, silicon, or germanium;

M 2 is a Group 4 transition metal;

X 3 and X 4 are the same as or different from each other, and are each independently halogen, C 1-20 alkyl, C 2-20 alkenyl, C 6-20 aryl, a nitro group, an amido group, C 1-20 alkylsilyl, C 1-20 alkoxy, or a C 1-20 sulfonate group; and

m is an integer of 0 or 1.

11. The method for preparing the polyethylene according to claim 10 , wherein the at least one first metallocene compound is represented by the following Chemical Formula 1-1:

in Chemical Formula 1-1, Q 1 , Q 2 , A 1 , M 1 , X 1 , X 2 , R 3 , and R 9 to R 21 are the same as defined in claim 10 .

12. The method for preparing the polyethylene according to claim 10 , wherein each of the R 9 to R 13 and R 9′ to R 13′ is independently hydrogen, or C 1-6 haloalkyl, provided that at least one of R 9 to R 13 and R 9′ to R 13′ is C 1-6 haloalkyl.

13. The method for preparing the polyethylene according to claim 10 , wherein the at least one second metallocene compound is represented by one of the following Chemical Formulae 3-1 to 3-2:

in Chemical Formulae 3-1 to 3-2,

Q 3 , Q 4 , A 2 , M 2 , X 3 , X 4 , and R 32 to R 39 are the same as defined in claim 10 .

14. The method for preparing the polyethylene according to claim 10 , wherein each of the R 34 and R 37 is independently unsubstituted C 1-6 alkyl or C 2-6 alkyl substituted with C 1-6 alkoxy.

15. The method for preparing the polyethylene according to claim 10 , wherein a weight ratio of the at least one first metallocene compound and the at least one second metallocene compound is 65:35 to 75:25.

16. The method for preparing the polyethylene according to claim 10 , wherein the polymerizing is carried out while introducing 35 ppm or less of hydrogen gas based on ethylene content.

17. A chlorinated polyethylene prepared by reacting the polyethylene of claim 1 with chlorine.

18. The chlorinated polyethylene according to claim 17 , wherein the chlorinated polyethylene has a Mooney viscosity (MV) measured at 121° C. of 85 or more to 140 or less.

19. A polyvinyl chloride (PVC) composition, comprising the chlorinated polyethylene according to claim 17 and polyvinyl chloride (PVC).

20. The PVC composition according to claim 19 , wherein the PVC composition comprises 5 wt % to 20 wt % of the chlorinated polyethylene.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2020
From: LEE, SI JUNG; HONG, BOG KI; PARK, SUNGHYUN; KIM, SUN MI; CHOI, YI YOUNG; JEONG, CHEOLHWAN; LEE, JINSEOK
To: LG CHEM, LTD.
Reel/Frame 054165/0677 →
Priority Claims (2)
KR 10-2018-0158328 · Dec 10, 2018 · national
KR 10-2019-0163117 · Dec 9, 2019 · national
Continuity (1)
Related Publication 20210163640A1 · Jun 3, 2021
Cited By (1)
US 12,304,976