IP Library Granted Patent US 11,820,718
Granted Patent B2
US 11,820,718 · App. 17/051,477 · Granted Nov 21, 2023

Oxyfuel clinker production without recirculation of the preheater exhaust gases

Inventors: Jost Lemke (Ennigerloh, DE); Eike Willms (Dortmund, DE)
Assignee: THYSSENKRUPP INDUSTRIAL SOLUTIONS AG
C04B7/45C04B2/10C04B7/434F27B7/2033F27D17/008
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,820,718
App. No.
17/051,477
Granted
Nov 21, 2023
Kind
B2
Abstract

Processes and plants for producing cement clinker, wherein no recirculation of preheater exhaust gases occurs and the ratio of solid fed in to exhaust gas in the preheater is set to greater than 1.0 kg of solid to gas.

Claims (40)

1. A process for producing cement clinker, comprising:

preheating of a starting material to a calcination temperature,

performing calcination of the preheated starting material in a calciner,

firing of the calcined starting material in a rotary furnace to produce cement clinker, cooling of the cement clinker,

introducing an oxygen-containing gas having a proportion of 15% by volume or less of nitrogen and a proportion of 50% by volume or more of oxygen into the calciner,

wherein no gases from the rotary furnace are fed to the calciner,

providing at least a first and a second cyclone preheater configured for preheating and connected to one another in a cascading manner,

material transfer means and/or gas transfer means for transferring material between the cyclone preheaters, wherein material is conveyed only in a direction of the second cyclone preheater and

wherein recirculation of preheater exhaust gases does not occur, and

wherein a ratio of starting material fed in relative to exhaust gas in said preheating step is set to greater than 1.3 kg of starting material to 1.0 kg of exhaust gas,

passing exhaust gas from the first cyclone preheater for CO 2 separation and CO 2 compression,

conveying residual gases to a stack for discharge into the atmosphere,

passing separated CO 2 for CO 2 storage, CO 2 transport, or further CO 2 utilization,

feeding hot exhaust gas from the rotary furnace to the second cyclone preheater.

2. The process of claim 1 further comprising introducing oxygen-containing gas into the rotary furnace.

3. The process of claim 1 wherein the cyclone preheaters are multistage one-train or multitrain cyclone preheaters.

4. The process of claim 1 wherein the cyclone preheaters are two-train cyclone preheaters having from two to six stages.

5. The process of claim 1 wherein crossing of meal streams but no crossing of the gas streams occurs after each stage between the cyclone preheaters of a multitrain cyclone preheater.

6. The process of claim 1 wherein preheating occurs with involvement of at least one carbonator.

7. The process of claim 1 wherein a cyclone preheater having a carbonator of a second preheater train is supplied with exhaust gases coming from the rotary furnace, where the exhaust gases have a proportion of CO 2 of less than 35% in the dry reference state.

8. The process of claim 6 wherein a carbonatization temperature is set via the carbonator having a cooler.

9. The process of claim 1 wherein the ratio of solid material fed in relative to exhaust gas in said calcination step is set to greater than 1.0 kg of solid material to exhaust gas.

10. The process of claim 1 wherein coarse fuels having an edge length of 70 mm or more, preferably 100 mm or more, are introduced into the calcinerm wherein the calciner is an entrained flow calciner having a nonvertical section, such that the hot gases in the calciner flow over the coarse fuels.

11. The process of claim 1 wherein the oxygen-containing gas contains 75% by volume or more of oxygen or contains 10% by volume or less of nitrogen or contains 75% by volume or more of oxygen and 10% by volume or less of nitrogen.

12. The process of claim 1 wherein the amounts of oxygen-containing gas and fuel fed in to the calciner are regulated as a function of the calcination temperature and temperature in the preheater.

13. The process of claim 1 further comprising recirculating the calciner exhaust gases.

14. A plant for producing cement clinker, comprising:

a preheater,

a calciner,

a rotary furnace,

a clinker cooler,

an apparatus for feeding gas into the calciner,

wherein oxygen-containing gas fed in has a proportion of 15% by volume or less of nitrogen and a proportion of 50% by volume or more of oxygen,

wherein no air from the rotary furnace is fed into the calciner,

cyclone preheaters connected to one another in a cascading manner comprising at least a first preheater and a second preheater, and

means for material transfer and/or gas transfer between the cyclone preheaters, and

the plant is free of a recirculation apparatus for preheater exhaust gases,

wherein the plant is configured to set the ratio of solid material fed in relative to exhaust gas in the cyclone preheaters to a ratio of greater than 1.0 kg of solid material to exhaust gas.

15. The plant of claim 14 wherein the plant is configured for setting the ratio of solid fed in relative to exhaust gas in the cyclone preheaters to a ratio greater than 1.3 kg of solid material per 1 kg of exhaust gas.

16. The plant of claim 14 further comprising an apparatus for feeding oxygen-containing gas into the rotary furnace.

Assignments (3)
CHANGE OF NAME Recorded Feb 18, 2025
From: THYSSENKRUPP INDUSTRIAL SOLUTIONS AG
To: THYSSENKRUPP POLYSIUS GMBH
Reel/Frame 070247/0756 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2023
From: LEMKE, JOST; WILLMS, EIKE
To: VICAT SA; DYCKERHOFF GMBH
Reel/Frame 065053/0710 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 20, 2020
From: LEMKE, JOST; WILLMS, EIKE
To: THYSSENKRUPP INDUSTRIAL SOLUTIONS AG
Reel/Frame 054427/0801 →
Priority Claims (1)
DE 10 2018 206 674.4 · Apr 30, 2018 · national
Continuity (1)
Related Publication 20210238091A1 · Aug 5, 2021