IP Library Granted Patent US 11,878,912
Granted Patent B2
US 11,878,912 · App. 17/052,844 · Granted Jan 23, 2024

Method of producing boron trichloride

Inventors: Saki Mouri (Tokyo, JP); Hideyuki Kurihara (Tokyo, JP)
Assignee: Resonac Corporation
C01B35/061C01P2004/61C01P2006/82
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,878,912
App. No.
17/052,844
Granted
Jan 23, 2024
Kind
B2
Abstract

A method of producing boron trichloride, which includes: a metal chlorination step of bringing a gas containing chlorine gas into contact with raw boron carbide as boron carbide including, as an impurity, a metal other than boron, and allowing the metal to react with the chlorine gas in the gas containing the chlorine gas, to form a metal chloride and to obtain boron carbide containing the metal chloride; a removal step of removing the metal chloride from the boron carbide containing the metal chloride, obtained in the metal chlorination step; and a generation step of bringing a gas containing chlorine gas into contact with the boron carbide from which the metal chloride has been removed in the removal step, and allowing the boron carbide and the chlorine gas in the gas containing the chlorine gas to react with each other to generate boron trichloride.

Claims (13)

1. A method of producing boron trichloride, including:

a metal chlorination step of bringing a gas containing chlorine gas into contact with raw boron carbide as boron carbide comprising, as an impurity, a metal other than boron, at a temperature of 300° C. or more and 700° C. or less, and allowing the metal to react with the chlorine gas in the gas containing the chlorine gas, to form a metal chloride and to obtain boron carbide containing the metal chloride;

a removal step of removing the metal chloride from the boron carbide containing the metal chloride, obtained in the metal chlorination step; and

a generation step of bringing a gas containing chlorine gas into contact with the boron carbide from which the metal chloride has been removed in the removal step, and allowing the boron carbide and the chlorine gas in the gas containing the chlorine gas to react with each other to generate boron trichloride wherein the boron carbide and the gas containing the chlorine gas are brought into contact with each other at a temperature of 550° C. or more and 1100° C. or less in the generation step.

2. The method of producing boron trichloride according to claim 1 , wherein the metal is at least one of iron, aluminum, calcium, chromium, silicon, and titanium.

3. The method of producing boron trichloride according to claim 2 , wherein the metal comprises iron, and a content of iron contained in the boron carbide from which the metal chloride has been removed in the removal step is less than 0.30% by mass.

4. The method of producing boron trichloride according to claim 1 , wherein the raw boron carbide is a powder having a D95 of 500 μm or less, measured by a laser diffraction method, and the D95 is a particle diameter in which an integrated frequency based on a smaller particle diameter in an integrated particle size distribution based on a volume is 95%.

5. The method of producing boron trichloride according to claim 1 , wherein the gas containing the chlorine gas, used in the metal chlorination step, consists of 50% by volume or more and 100% by volume or less of the chlorine gas, and a remainder inert gas.

6. The method of producing boron trichloride according to claim 2 , wherein the raw boron carbide is a powder having a D95 of 500 μm or less, measured by a laser diffraction method, and the D95 is a particle diameter in which an integrated frequency based on a smaller particle diameter in an integrated particle size distribution based on a volume is 95%.

7. The method of producing boron trichloride according to claim 3 , wherein the raw boron carbide is a powder having a D95 of 500 μm or less, measured by a laser diffraction method, and the D95 is a particle diameter in which an integrated frequency based on a smaller particle diameter in an integrated particle size distribution based on a volume is 95%.

8. The method of producing boron trichloride according to claim 2 , wherein the gas containing the chlorine gas, used in the metal chlorination step, consists of 50% by volume or more and 100% by volume or less of the chlorine gas, and a remainder inert gas.

9. The method of producing boron trichloride according to claim 3 , wherein the gas containing the chlorine gas, used in the metal chlorination step, consists of 50% by volume or more and 100% by volume or less of the chlorine gas, and a remainder inert gas.

10. The method of producing boron trichloride according to claim 4 , wherein the gas containing the chlorine gas, used in the metal chlorination step, consists of 50% by volume or more and 100% by volume or less of the chlorine gas, and a remainder inert gas.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2020
From: MOURI, SAKI; KURIHARA, HIDEYUKI
To: SHOWA DENKO K.K.
Reel/Frame 054269/0269 →