IP Library › Granted Patent US 11,534,973
Granted Patent B2
US 11,534,973 · App. 17/058,879 · Granted Dec 27, 2022

Additive manufacturing

Inventors: Joseph Gwilliam Crabtree (Sheffield, GB); Konstantin Rybalcenko (Sheffield, GB); Andre Gaio (Sheffield, GB)
Assignee: ADDITIVE MANUFACTURING TECHNOLOGIES LIMITED
B29C64/35B08B3/102B08B3/106B08B3/12B08B7/02B08B7/04B33Y40/20B29C64/357B29K2075/00B29K2077/00
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Quick Facts
Patent No.
US 11,534,973
App. No.
17/058,879
Granted
Dec 27, 2022
Kind
B2
Abstract

An apparatus for removing powder from a powder-based additively manufactured part includes a chamber for locating a powder-based additively manufactured part therein, a support mesh for supporting a powder cake that includes one or more parts therein, an inlet for introducing a gas into the chamber to flow throughout the powder cake and fluidise the powder to disengage from the part, and an outlet to allow the gas to exit the chamber. The apparatus further includes a cryogenic blasting system for spraying a mixture of liquid CO 2 and compressed air at the powder-based additively manufactured part to remove powder therefrom.

Claims (17)

1. Apparatus for removing powder from a powder-based additively manufactured part, comprising:

a chamber for locating a powder-based additively manufactured part therein;

a support mesh for supporting a powder cake comprising one or more parts therein;

an inlet for introducing a gas into the chamber to flow throughout the powder cake and fluidise the powder to disengage from the part;

an outlet to allow the gas to exit the chamber; and

a cryogenic blasting system for spraying a mixture of liquid CO 2 and compressed air at the powder-based additively manufactured part to remove powder therefrom.

2. The apparatus according to claim 1 , further comprising an air distributor comprising a porous membrane configured to uniformly disperse air throughout the chamber.

3. The apparatus according to claim 1 , wherein the cryogenic blasting system comprises a first robotic arm configured to grip and orient the powder-based additively manufactured part into a desired position and a second robotic arm comprising one or more jet nozzles configured to spray a mixture of liquid CO 2 and compressed air at the powder-based additively manufactured part to remove powder therefrom.

4. The apparatus according to claim 1 , wherein the apparatus further comprises a further chamber and a vibratory support configured to agitate the powder-based additively manufactured part located thereon.

5. Apparatus for removing powder from a powder-based additively manufactured part, comprising:

a chamber for locating a powder-based additively manufactured part therein;

a support mesh for supporting a powder cake comprising one or more parts therein;

an inlet for introducing a gas into the chamber to flow throughout the powder cake and fluidise the powder to disengage from the part;

an outlet to allow the gas to exit the chamber;

a cooling chamber for cooling a powder cake including the powder-based additively manufactured part;

a pump configured to flood the cooling chamber with an inert gas; and

a vacuum pump configured to remove the inert gas from the cooling chamber.

Assignments (2)
SECURITY INTEREST Recorded Jul 21, 2022
From: ADDITIVE MANUFACTURING TECHNOLOGIES LTD
To: SHAWBROOK BANK LIMITED
Reel/Frame 060583/0182 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 28, 2021
From: CRABTREE, JOSEPH GWILLIAM; RYBALCENKO, KONSTANTIN; GAIO, ANDRE
To: ADDITIVE MANUFACTURING TECHNOLOGIES LIMITED
Reel/Frame 057002/0812 →
Priority Claims (1)
GB 1808639 · May 25, 2018 · national
Continuity (1)
Related Publication 20210221063A1 · Jul 22, 2021