Masking tool system and method
A masking tool system includes a first masking body and a second masking body. The first masking body includes a bore passing through a portion of the first masking body and a first sealing element disposed on a first end of the first masking body. The second masking body includes a bore passing through the second masking body and a second sealing element disposed on a first end of the second masking body. The system may also include a rod configured to pass through the bores of the first and second masking bodies and to secure the first and second masking bodies to a metallic article placed therebetween. A diagonal length of the masking tool system induces a wobbling rotation during processing.
1. A method of applying an isotropic superfinish to a portion of a metallic article, the method comprising:
masking a portion of the metallic article with a masking tool system, the masking tool system comprising a diagonal length;
placing the masking tool system into a pocket defined by adjacent baffles within a bowl of an isotropic superfinish system, each of the adjacent baffles comprising a midpoint along a radial length thereof, a distance between the midpoints defining a midpoint distance between the adjacent baffles; and
wherein the diagonal length is greater than the midpoint distance between the adjacent baffles.
2. The method of claim 1 , wherein the masking tool system moves within the pocket with a wobbling rotational movement during processing of the metallic article by the isotropic superfinish system.
3. The method of claim 1 , wherein the masking tool system comprises:
a first masking body comprising:
a bore passing through a portion of the first masking body; and
a first sealing element disposed on a first end of the first masking body;
a second masking body comprising:
a bore passing through the second masking body; and
a second sealing element disposed on a first end of the second masking body; and
a rod passing through the bores of the first and second masking bodies and to secure the first and second masking bodies to a metallic article placed therebetween.
4. The method of claim 1 , wherein the masking tool system comprises:
a first end body comprising:
a bore passing through the first end body; and
a first sealing element disposed on a first end of the first end body;
a second end body comprising:
a bore passing through the second end body; and
a second sealing element disposed on a first end of the second end body;
a first endcap coupling to the first end body and comprising a third sealing element providing a seal between the first endcap and the first end body;
a second endcap coupling to the second end body and comprising a fourth sealing element providing a seal between the second endcap the second end body; and
a rod passing through the bores of the first and second end bodies and to secure the first and second end bodies to a metallic article placed therebetween.
5. The method of claim 3 , wherein the first masking body further comprises:
a main body on which the first sealing element is disposed;
an endcap coupling to the main body that threadably attaches to the rod; and
the bore passing through the portion of the first masking body passing completely through the main body and not passing completely through the endcap.
6. The method of claim 3 , the second masking body comprising a recessed bore housing a nut such that the nut is recessed from an end of the second masking body when the nut is secured to the rod.
7. The method of claim 6 , comprising securing, by a wedge-lock washer and a nut disposed on the rod, of the rod to the second masking body.
8. The method of claim 4 , wherein each of the first sealing element and the second sealing element each comprise o-ring glands with o-rings.
9. The method of claim 8 , wherein a width of each o-ring gland is between about 87% to about 101% of a cross-section of each o-ring gland's corresponding o-ring.
10. The method of claim 3 , wherein diameters of ends of the first masking body and the second masking body are larger than a diameter of a hole in a baffle used in an isotropic superfinish system with which the masking tool system is used.
11. The method of claim 4 , further comprising:
a spacer body configured to be position between the first end body and the second end body; and
wherein the masking tool system is configured to secure a first metallic article between the first end body and a first side of the spacer body and a second metallic article between the second end body and a second side of the spacer body.
12. The method of claim 4 , wherein each of the first sealing element, the second sealing element, the third sealing element, and the fourth sealing element comprises an o-ring gland and an o-ring.
13. The method of claim 4 , wherein each of the first sealing element, the second sealing element, the third sealing element, and the fourth sealing element seals off a masked portion of the metallic article to prevent the masked portion from coming into contact with a chemical solution.
14. The method of claim 3 , wherein a width of each o-ring gland is between about 87% to about 101% of a cross-section of each o-ring gland's corresponding o-ring.
15. The method of claim 4 , further comprising a pin that extends from the first endcap into the first end body to prevent rotation of the first endcap relative to the first end body.
16. The method of claim 4 , wherein diameters of ends of the first and second endcaps are larger than a diameter of a hole in a baffle used in an isotropic superfinish system with which the masking tool system is used.