IP Library Granted Patent US 12,290,982
Granted Patent B2
US 12,290,982 · App. 17/072,291 · Granted May 6, 2025

Method for operating at least one apparatus for additively manufacturing three-dimensional objects

Inventor: Tim Döhler (Grosheirath, DE)
Assignee: Concept Laser GmbH
B29C64/20B22F10/28B22F10/70B22F12/70B23K26/342B23K26/702B29C64/357B33Y10/00B33Y30/00B33Y40/00B22F12/17
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Quick Facts
Patent No.
US 12,290,982
App. No.
17/072,291
Granted
May 6, 2025
Kind
B2
Abstract

Method for operating at least one apparatus ( 1 ) for additively manufacturing three-dimensional objects ( 2 ) by means of successive layerwise selective irradiation and consolidation of layers of a powdered build material ( 3 ) which can be consolidated by means of an energy beam ( 4 ), whereby waste thermal energy (WTE) is generated during operation of the at least one apparatus ( 1 ), characterized in that the waste thermal energy (WTE) is at least partly used for generating electrical or mechanical energy (EE, ME) by means of at least one energy converting device ( 15 ) and/or the waste thermal energy (WTE) is at least partly used for operating at least one thermal energy consuming device.

Claims (18)

1. An apparatus for additively manufacturing three-dimensional objects, the apparatus comprising:

an irradiation device configured to selectively irradiate successive layers of a build material via an energy beam within a build chamber, wherein waste thermal energy is produced during selective irradiation of the build material from at least one of irradiation reflected from the build material or a wall portion of the apparatus having been heated during operation of the apparatus, wherein the wall portion of the apparatus comprises a heated streaming channel wall defining an inner streaming volume configured to receive a stream of process gas from the build chamber during operation of the apparatus; and

an energy converting device configured to convert at least a portion of the waste thermal energy into energy for storage and/or subsequent consumption by one or more energy consuming devices.

2. The apparatus of claim 1 , wherein the energy converting device converts at least the portion of the waste thermal energy into electrical energy.

3. The apparatus of claim 1 , wherein the energy converting device converts at least the portion of the waste thermal energy into mechanical energy.

4. The apparatus of claim 1 further comprising a streaming device that generates the stream of the process gas within the build chamber.

5. The apparatus of claim 1 , wherein at least one of the one or more energy consuming devices comprises a build material application device that applies one or more of the successive layers of the build material in a build plane within the build chamber.

6. The apparatus of claim 1 , wherein at least one of the one or more energy consuming devices comprises a drive device for generating a driving force for at least one driveable functional component of the apparatus.

7. The apparatus of claim 1 , wherein at least one of the one or more energy consuming devices comprises a heating device.

8. The apparatus of claim 7 , wherein the heating device is external the apparatus.

9. The apparatus of claim 1 , wherein at least one of the one or more electrical energy consuming devices is internal the apparatus.

10. The apparatus of claim 1 , wherein at least one of the one or more electrical energy consuming devices is external the apparatus.

11. The apparatus of claim 10 , wherein at least one of the one or more electrical energy consuming devices comprises a conveyor or transportation device.

12. The apparatus of claim 10 , wherein at least one of the one or more electrical energy consuming devices comprises an electrical heating device configured to heat at least a portion of a building.

13. The apparatus of claim 10 , wherein at least one of the one or more electrical energy consuming devices comprises an electrical lighting device configured to light at least a portion of a building.

14. The apparatus of claim 1 , wherein at least one of the one or more energy consuming devices comprises the apparatus.

15. The apparatus of claim 1 , wherein the energy converting device comprises an electrical generator, a transportation device, or a heat engine.

16. The apparatus of claim 1 , wherein the energy converting device transfers at least some of the waste thermal energy to the energy converting device using a thermal energy carrier medium.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 16, 2020
From: DÖHLER, TIM
To: CL SCHUTZRECHTSVERWALTUNGS GMBH
Reel/Frame 054076/0244 →
MERGER AND CHANGE OF NAME Recorded Oct 16, 2020
From: CL SCHUTZRECHTSVERWALTUNGS GMBH; CONCEPT LASER GMBH
To: CONCEPT LASER GMBH
Reel/Frame 054101/0932 →
Priority Claims (1)
EP 17182657 · Jul 21, 2017 · regional
Continuity (2)
Continuation 15939198 · Mar 28, 2018
Related Publication 20210039202A1 · Feb 11, 2021
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