System and method for recycling miscible NGLs for oil recovery
A system that separates the wellhead fluid into four streams consisting of water, crude, residue gas and an NGL injectant fluid stream. The natural gas liquids injectant fluid stream has characteristics that are desirable for enhanced oil recovery namely, unfractionated natural gas liquids mix with high concentration of methane and ethane while still remaining at liquid phase when leaving the system.
1. A system for natural gas liquid miscible enhanced oil recovery for efficient recovery and reinjection of natural gas liquid injectants comprising: a separation system to separate three distinct streams: wastewater, liquid hydrocarbons and gaseous hydrocarbons, a second separation system whereby the liquid hydrocarbon stream is sent to a fractionation column to output a stabilized crude oil stream, an unfractionated Natural Gas Liquids (NGLs) mix with high concentration of methane and ethane in liquid phase as Enhanced Oil Recovery (EOR) fluid stream and an optional gaseous Enhanced Oil Recovery (EOR) stream, and, a well injection system for the EOR stream for enhanced oil recovery.
2. The system according to claim 1 where a compression system is added to increase the pressure of the fluids from the well.
3. The system according to claim 1 where the gaseous streams produced from the initial phase separation and fractionation column are combined.
4. The system according to claim 1 where a compression system used to increase the pressure of the fluids being produced is selected from a screw compressor, reciprocating compressor, centrifugal compressor or scroll compressor having between one to four stages.
5. The system according to claim 1 where a cooling system is added to cool fluids being produced by the well and said cooling system is selected from an air-cooled heat exchanger, a water-cooled heat exchanger, and a mechanical refrigeration system.
6. The system according to claim 1 where the separation system to separate the three distinct streams: wastewater, liquid hydrocarbons and gaseous hydrocarbons is a heater treater or three phase separator which may be of vertical or horizontal type.
7. The system according to claim 1 where a portion of the gas stream is to be used for fractionation column heating and/or fuel for power generation.
8. The system according to claim 1 where said cooling system employs an air-cooled partial condenser with electrically driven fans and finned tubing in its construction.
9. The system according to claim 1 where said separation system is a three-phase-separator which is a pressure vessel made specifically to efficiently separate water, hydrocarbon mixtures into distinct streams.
10. The system according to claim 1 where said fractionating column functions to stabilize the crude oil and to generate liquid and optional gaseous Enhanced Oil Recovery (EOR) streams.
11. The system according to claim 1 where a separator and the fractionation column are integrated on skid.
12. The system according to claim 1 where a separator and the fractionation column are integrated to a single vessel.