IP Library Granted Patent US 11,535,140
Granted Patent B2
US 11,535,140 · App. 17/074,436 · Granted Dec 27, 2022

Vehicle floor mat with supports for irregular vehicle floor

Inventors: David A. Reband (Antioch, IL); Robert Price (Mettawa, IL)
Assignee: THERMOFLEX CORPORATION
B60N3/048B60N3/044
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Quick Facts
Patent No.
US 11,535,140
App. No.
17/074,436
Granted
Dec 27, 2022
Kind
B2
Abstract

A floor mat for placement on a vehicle floor, where the floor mat includes a body having a bottom wall, an upper surface, and a bottom surface, and a front wall extending from the bottom wall. The upper surface and the bottom surface extending along the bottom wall and the front wall. A first portion of the bottom surface of the bottom wall having a support structure provided with a variable height such that the shape of the support structure complements the irregularities in the vehicle floor, where the support structure extends from the bottom surface of the bottom wall, and a second portion of the bottom surface of the bottom wall has a flat surface, where upon the vehicle floor mat being placed on the vehicle floor, the support structure engages the irregularities in the vehicle floor so that the upper surface of the bottom wall is generally level.

Claims (26)

1. A vehicle floor mat for placement on a vehicle floor having surface irregularities, the floor mat comprising:

a body having a bottom wall, an upper surface, and a bottom surface, and a front wall extending from said bottom wall, said upper surface and said bottom surface extending along said bottom wall and said front wall;

a first portion of said bottom surface of said bottom wall having a support structure provided with a variable height such that the shape of said support structure complements the irregularities in the vehicle floor, said support structure extending from said bottom surface of said bottom wall and including axial ribs and transverse ribs that form a grid, said axial ribs and said transverse ribs forming rectangular shapes with recessed areas;

a second portion of said bottom surface of said bottom wall having a flat surface,

wherein upon said vehicle floor mat being placed on the vehicle floor, said support structure engages the irregularities in the vehicle floor so that said upper surface of said bottom wall is generally level.

2. The floor mat of claim 1 , wherein said support structure has a height that varies in at least one of a length and a width of the floor mat body.

3. The floor mat of claim 1 , wherein said bottom surface of said front wall includes said support structure.

4. A vehicle floor mat for placement on a vehicle floor having surface irregularities, the floor mat comprising:

a body having a bottom wall, an upper surface, and a bottom surface, and a front wall extending from said bottom wall, said upper surface and said bottom surface extending along said bottom wall and said front wall;

a first portion of said bottom surface of said bottom wall having a first support structure provided with a variable height such that the shape of said support structure complements the irregularities in the vehicle floor;

a second portion of said bottom surface having a second support structure, wherein said first support structure and said second support structure are different;

wherein upon said vehicle floor mat being placed on the vehicle floor, said first support structure and said second support structure each engage the irregularities in the vehicle floor so that said upper surface of said bottom wall is generally level.

5. The floor mat of claim 4 , wherein one of said first support structure or said second support structure includes axial ribs and transverse ribs that form a grid.

6. The floor mat of claim 5 , wherein said axial ribs and said transverse ribs form rectangular shapes with recessed areas.

7. The floor mat of claim 4 , wherein one of said first support structure or said second support structure includes ridges and grooves formed between said ridges.

8. The floor mat of claim 4 , wherein said bottom surface of said front wall is flat.

9. The floor mat of claim 4 , wherein said bottom surface of said front wall includes one of said first support structure or said second support structure.

10. The floor mat of claim 4 , wherein a portion of said bottom surface of said front wall includes one of said first support structure or said second support structure.

11. The floor mat of claim 4 , wherein a portion of said bottom surface of said bottom wall is flat.

12. A vehicle floor mat for placement on a vehicle floor having surface irregularities, the floor mat comprising:

a body having a bottom wall, an upper surface, and a bottom surface, and a front wall extending from said bottom wall, said upper surface and said bottom surface extending along said bottom wall and said front wall;

a portion of said bottom surface of said front wall having a support structure provided with a variable height such that the shape of said support structure complements the irregularities in the vehicle floor, and said bottom surface of said bottom wall is flat,

wherein said support structure includes axial ribs and transverse ribs that form a grid, said axial ribs and said transverse ribs forming rectangular shapes with recessed areas, and

wherein upon said vehicle floor mat being placed on the vehicle floor, said support structure on said bottom surface of said front wall engages the irregularities in the vehicle floor so that said upper surface of said bottom wall is generally level.

13. The floor mat of claim 12 , wherein the entire bottom surface of said front wall has said support structure.

14. The floor mat of claim 12 , wherein a portion of said bottom surface of said bottom wall has said support structure.

Assignments (2)
SECURITY INTEREST Recorded Sep 29, 2023
From: THERMOFLEX CORP.; RANGER COMPOUNDING LLC; REDJ, INC.; NAMC, INC.; SALEX PRODUCTS INC.
To: PNC BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 065077/0878 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2020
From: REBAND, DAVID A.; PRICE, ROBERT
To: THERMOFLEX CORPORATION
Reel/Frame 054548/0929 →
Continuity (3)
Continuation In Part 15385601 · Dec 20, 2016
Provisional Application 62271952 · Dec 28, 2018
Related Publication 20210031663A1 · Feb 4, 2021