IP Library › Granted Patent US 11,420,308
Granted Patent B2
US 11,420,308 · App. 17/076,929 · Granted Aug 23, 2022

Impact tool

Inventor: Tomoyuki Kondo (Anjo, JP)
Assignee: MAKITA CORPORATION
B25B21/02B25F5/001
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Quick Facts
Patent No.
US 11,420,308
App. No.
17/076,929
Granted
Aug 23, 2022
Kind
B2
Abstract

An impact tool includes a second spring with restricted free movement. The impact tool includes a motor, a spindle rotatable with a rotational force generated by the motor, a hammer supported by the spindle in a manner movable in a front-rear direction and in a rotation direction, an anvil to be struck by the hammer in the rotation direction, a first spring constantly urging the hammer forward, a second spring that urges, forward, the hammer moving backward from a reference position, a hammer case accommodating the hammer, the first spring, and the second spring, and a movement restrictor that restricts movement of the second spring in an internal space of the hammer case.

Claims (85)

1. An impact tool, comprising:

a motor;

a spindle rotatable with a rotational force generated by the motor;

a hammer supported by the spindle in a manner movable in a front-rear direction and in a rotation direction;

an anvil configured to be struck by the hammer in the rotation direction;

a first spring configured to constantly urge the hammer forward;

a second spring configured to resist the hammer moving backward from a reference position;

a hammer case accommodating the hammer, the first spring, and the second spring; and

a third spring configured to urge the second spring backward to restrict movement of the second spring in an internal space of the hammer case.

2. The impact tool according to claim 1 , wherein

the third spring is configured to restrict movement of the second spring relative to the spindle.

3. The impact tool according to claim 1 , wherein

the second spring has a rear end in contact with at least a part of the spindle, and

the third spring is configured to restrict movement of the rear end of the second spring.

4. The impact tool according to claim 1 , wherein

the spindle includes a flange in contact with a rear end of the second spring, and

the third spring is configured to urge the second spring to press the rear end of the second spring against the flange.

5. The impact tool according to claim 1 , wherein

each of the first spring, the second spring, and the third spring surrounds a rotation axis of the spindle, and

each of the second spring and the third spring is radially inside the first spring.

6. The impact tool according to claim 5 , wherein

the second spring and the third spring extend in a direction parallel to the rotation axis.

7. The impact tool according to claim 5 , further comprising:

a first washer supported by the hammer,

wherein the first spring has a front end in contact with the first washer, and the third spring has a front end in contact with the first washer.

8. The impact tool according to claim 7 , further comprising:

a second washer located rearward from the first washer and supported by the hammer,

wherein the third spring has a rear end in contact with the second washer, and the second spring has a front end in contact with the second washer.

9. The impact tool according to claim 8 , wherein

the second washer is radially inside the first spring.

10. The impact tool according to claim 9 , wherein

the first washer and the hammer are immovable relative to each other in the front-rear direction,

the second washer and the hammer are movable relative to each other in the front-rear direction, and

the third spring is configured to urge the second spring backward with the second washer in between.

11. The impact tool according to claim 10 , wherein

the hammer includes

a larger-diameter portion on which the first washer is located, and

a smaller-diameter portion on which the second washer is located, and

the third spring is configured to surround the larger-diameter portion when the hammer is at a first position that is rearward from the reference position.

12. The impact tool according to claim 11 , wherein

the hammer has a rear surface between an outer surface of the larger-diameter portion and an outer surface of the smaller-diameter portion and facing rearward,

the hammer is configured such that the rear surface is in contact with the second washer when the hammer is at the first position, and

the first spring is configured to urge the hammer forward in a movement range of the hammer from the reference position to the first position.

13. The impact tool according to claim 12 , wherein

the first spring and the second spring are configured to urge the hammer forward when the hammer has the rear surface in contact with the second washer and moves backward from the first position.

14. The impact tool according to claim 1 , wherein

the third spring has a smaller urging force than the first spring and the second spring.

15. The impact tool according to claim 1 , wherein

the third spring has a smaller strand diameter than the first spring and the second spring.

16. The impact tool according to claim 1 , wherein

the third spring is configured to restrict movement of the second spring relative to the hammer.

17. The impact tool according to claim 1 , wherein

the second spring has a larger urging force than the first spring.

18. An impact tool, comprising:

a motor;

a spindle rotatable with a rotational force generated by the motor;

a hammer supported by the spindle in a manner movable in a front-rear direction and in a rotation direction;

an anvil configured to be struck by the hammer in the rotation direction;

a first spring configured to constantly urge the hammer forward;

a second spring configured to resist the hammer moving backward from a reference position;

a hammer case accommodating the hammer, the first spring, and the second spring; and

a fixing portion fastening a rear end of the second spring to at least a part of the spindle,

wherein the second spring and the hammer are configured such that:

the second spring has a front end spaced from the hammer to have a gap between the front end and the hammer in the front-rear direction when the hammer is at the reference position, and

the front end is in contact with the hammer when the hammer is at a first position that is rearward from the reference position.

19. The impact tool according to claim 18 , wherein the reference position is a forwardmost position of the hammer.

20. The impact tool according to claim 19 , wherein:

the hammer has a hammer/spring contact surface that contacts the front end of the second spring in the front-rear direction when the hammer is in the first position; and

the hammer/spring contact surface is spaced from the front end of the second spring in the front-rear direction when the hammer is in the reference position.

21. An impact tool, comprising:

a motor;

a spindle rotatable with a rotational force generated by the motor;

a hammer supported by the spindle in a manner movable in a front-rear direction and in a rotation direction;

an anvil configured to be struck by the hammer in the rotation direction;

a first spring configured to constantly urge the hammer forward;

a second spring configured to resist the hammer moving backward from a reference position;

a hammer case accommodating the hammer, the first spring, and the second spring; and

a fixing portion fastening a front end of the second spring to at least a part of the hammer;

wherein the second spring, the spindle and the hammer are configured such that:

the second spring has a rear end spaced from the spindle to have a gap between the rear end and the spindle in the front-rear direction when the hammer is at the reference position, and

the rear end is in contact with the spindle when the hammer is at a first position that is rearward from the reference position.

22. The impact tool according to claim 21 , wherein the reference position is a forwardmost position of the hammer.

23. The impact tool according to claim 22 , wherein:

the spindle has a spindle/spring contact surface that contacts the rear end of the second spring in the front-rear direction when the hammer is in the first position; and

the spindle/spring contact surface is spaced from the rear end of the second spring in the front-rear direction when the hammer is in the reference position.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2020
From: KONDO, TOMOYUKI
To: MAKITA CORPORATION
Reel/Frame 054134/0947 →
Priority Claims (1)
JP JP2019-218022 · Dec 2, 2019 · national
Continuity (1)
Related Publication 20210162571A1 · Jun 3, 2021