IP Library › Granted Patent US 11,476,623
Granted Patent B2
US 11,476,623 · App. 17/090,335 · Granted Oct 18, 2022

Staggered contact

Inventors: Charles R Bragg (Bothell, WA); Ross Goldman (Bothell, WA)
Assignee: Leviton Manufacturing Co., Inc.
H01R24/64G06F1/266H01R13/502H01R13/66H01R31/005H01R2201/04
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Quick Facts
Patent No.
US 11,476,623
App. No.
17/090,335
Granted
Oct 18, 2022
Kind
B2
Abstract

An electrical contact suitable for use within data connectivity applications in which both power and data are conveyed over the same pair of conductors is configured with a staggered profile geometry that isolates the location of high-current disconnects while maintaining a surface that remains free of electrical arcing and erosion. The electrical contact is designed with two points of contact, and the staggered geometry ensures that only one of the two points of contact is exposed to electrical arcing when the connector is disconnected while under power, thereby protecting the other point of contact from arc-related surface damage.

Claims (55)

1. An electrical contact, comprising:

a base section;

a first arm that extends from the base section; and

a second arm that extends from the base section in a same direction as the first arm,

wherein

the electrical contact has a planar profile,

the first arm and the second arm define a gap configured to receive a mating electrical contact,

a first raised section and a second raised section are formed on facing edges of the first arm and the second arm, respectively,

the first raised section and the second raised section are formed on ends of the first arm and the second arm, respectively, and

a first length of the first arm is greater than a second length of the second arm.

2. The electrical contact of claim 1 , wherein the first raised section and the second raised section are configured to make contact with the mating electrical contact while the electrical contact is engaged with the mating electrical contact.

3. The electrical contact of claim 2 , wherein, as the electrical contact is disengaged from the mating electrical contact, the second raised section separates from the mating electrical contact before the first raised section separates from the mating electrical contact.

4. The electrical contact of claim 2 , wherein

the first raised section makes contact with a first side of the mating electrical contact while the electrical contact is engaged with the mating electrical contact, and

the second raised section makes contact with a second side of the mating electrical contact while the electrical contact is engaged with the mating electrical contact.

5. The electrical contact of claim 1 , wherein the electrical contact is one of at least two electrical contacts of a network connector.

6. The electrical contact of claim 5 , wherein the network connector is configured to convey, via the at least two electrical contacts, power and data signals to a mating network connector in which the mating electrical contact is mounted.

7. The electrical contact of claim 5 , wherein the network connector is a data over power link (PoDL) connector or a power-over-Ethernet (PoE) connector.

8. An electrical connector, comprising:

a connector housing; and

an electrical contact mounted within the contact housing and configured to engage with a corresponding mating electrical contact of another electrical connector or port, wherein the electrical contact comprises:

a first arm that extends from a base section of the electrical contact; and

a second arm that extends from the base section in a same direction as the first arm,

wherein

the electrical contact has a planar construction;

the first arm and the second arm define a gap configured to receive the mating electrical contact while the electrical connector is engaged with the other electrical connector or port,

the first arm and the second arm comprise a first raised section and a second raised section formed on facing edges of the first arm and second arm, respectively,

the first raised section and the second raised section are formed on ends of the first arm and second arm, respectively, and

a first length of the first arm is greater than a second length of the second arm.

9. The electrical connector of claim 8 , wherein

the first raised section and the second raised section are configured to make electrical contact with the mating electrical contact while the electrical connector is engaged with the other electrical connector or port.

10. The electrical connector of claim 9 , wherein, as the electrical connector is disengaged from the other electrical connector or port, the second raised section loses contact with the mating electrical contact before the first raised section.

11. The electrical connector of claim 9 , wherein

the first raised section electrically connects with a first side of the mating electrical contact while the electrical connector is engaged with the other electrical connector or port, and

the second raised section electrically connects with a second side of the mating electrical contact while the electrical connector is engaged with the other electrical connector or port.

12. The electrical connector of claim 8 , wherein the electrical contact is one of at least two electrical contacts mounted within the connector housing.

13. The electrical connector of claim 12 , wherein the electrical connector is configured to convey, via the at least two electrical contacts, power and data signals to and from the other electrical connector.

14. The electrical connector of claim 12 , wherein the electrical connector is at least one of a power over data line (PoDL) connector or a power-over-Ethernet (PoE) connector.

15. A connector for conducting power and data over a single pair of wires, comprising:

a pair of electrical contacts housed within a connector housing, wherein an electrical contact of the pair of electrical contacts comprises:

a base section configured to electrically connect to a cable wire; and

a first arm and a second arm that that extend from the base section in a same direction,

wherein

the electrical contact has a planar profile,

a first raised section and a second raised section are formed on facing edges of the first arm and the second arm, respectively,

the first raised section and the second raised section are formed on ends of the first arm and the second arm, respectively,

the first arm and the second arm have different lengths; and

a gap between the first arm and the second arm is configured to receive a mating electrical contact of another connector or port while the connector is engaged with the other connector or port.

16. The connector of claim 15 , wherein

the first raised section and the second raised section are configured to make electrical contact with the mating electrical contact while the connector is engaged with the other connector or port.

17. The connector of claim 16 , wherein, as the connector is disconnected from the other connector, the second raised section separates from the mating electrical contact before the first raised section.

18. The connector of claim 16 , wherein

the first raised section and the second raised section electrically connect with a first side and a second side, respectively, of the mating electrical contact while the connector is engaged with the other connector or port.

19. The connector of claim 15 , wherein the connector is a power over data line (PoDL) connector.

20. The connector of claim 15 , wherein the connector is a power-over-Ethernet (PoE) connector.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2021
From: BRAGG, CHARLES R; GOLDMAN, ROSS
To: LEVITON MANUFACTURING CO., INC.
Reel/Frame 055248/0711 →
Continuity (1)
Related Publication 20220140548A1 · May 5, 2022
Cited By (1)
US 12,469,989