Granted Patent B2

US 12,261,299 · App. 17/091,867 · Granted Mar 25, 2025

Inventors: Shigeaki Yamazaki (Osaka, JP); Yoshiaki Honda (Osaka, JP); Toshiharu Shimooka (Osaka, JP); Yoshimi Motonari (Osaka, JP); Hisashi Mitsuhashi (Osaka, JP)

Assignee: DAIKIN INDUSTRIES, LTD.

H01M4/623H01M4/366H01M2004/027H01M2004/028

Abstract

Claims (128)

1. An alkali metal ion secondary battery which has a positive electrode, a negative electrode, a separator and an electrolytic solution in an exterior case, wherein one or both of the positive electrode and the negative electrode have a coating layer formed from a composition comprising a perfluoropolyether group-containing compound which is a combination of a compound (A1) and a compound (A2), a combination of a compound (B1) and a compound (B2), a combination of a compound (C1) and a compound (C2), a combination of a compound (D1) and a compound (D2), or a combination of a compound (E1) and a compound (E2):

wherein:

Rf each independently represents an alkyl group having 1 to 16 carbon atoms optionally substituted with one or more fluorine atoms;

PFPE each independently represents —(OC 6 F 12 ) a —(OC 5 F 10 ) b —(OC 4 F 8 )c—(OC 3 F 6 ) d —(OC 2 F 4 ) e —(OCF 2 ) f —, wherein a, b, c, d, e and f are each independently an integer of 0 or more and 200 or less, and the sum of a, b, c, d, e and f is at least 1, the occurrence order of the respective repeating units in parentheses with subscript a, b, c, d, e or f is not limited in the formula;

R 1 each independently at each occurrence represents a hydrogen atom or an alkyl group having 1 to 22 carbon atoms;

R 2 each independently at each occurrence represents a hydroxyl group or a hydrolyzable group;

R 11 each independently at each occurrence represents a hydrogen atom or a halogen atom;

R 12 each independently at each occurrence represents a hydrogen atom or a lower alkyl group;

n is an integer of 0 to 3 independently for each (—SiR 1 n R 2 3-n ) unit;

provided that, in formulae (A1), (A2), (B1) and (B2), at least one R 2 is present;

X 1 each independently represents a single bond or a di- to pentavalent organic group;

X 2 each independently at each occurrence represents a single bond or a divalent organic group;

t each independently at each occurrence represents an integer of 1 to 10;

α is each independently an integer of 1 to 9;

α is an integer of 1 to 9;

X 5 each independently represents a di- to pentavalent organic group;

β is each independently an integer of 1 to 9;

β′ is an integer of 1 to 9;

X 7 each independently represents a single bond or a di- to pentavalent organic group;

γ is each independently an integer of 1 to 9;

γ′ is an integer of 1 to 9;

R a each independently at each occurrence represents —Z—SiR 71 p R 72 q R 73 r ;

Z each independently at each occurrence represents an oxygen atom or a divalent organic group;

R 71 each independently at each occurrence represents R a′ ;

R a′ has the same definition as R a ;

in R a , the number of Si linearly connected via Z group is at most 5;

R 72 each independently at each occurrence represents a hydroxyl group or a hydrolyzable group;

R 73 each independently at each occurrence represents a hydrogen atom or a lower alkyl group;

p is each independently at each occurrence an integer of 0 to 3;

q is each independently at each occurrence an integer of 0 to 3;

r is each independently at each occurrence an integer of 0 to 3;

provided that, the sum of p, q and r is 3 for each —Z—SiR 71 p R 72 q R 73 r , and at least one R 72 is present in formulae (C1) and (C2);

R b each independently at each occurrence represents a hydroxyl group or a hydrolyzable group;

R C each independently at each occurrence represents a hydrogen atom or a lower alkyl group;

k is each independently at each occurrence an integer of 1 to 3;

1 is each independently at each occurrence an integer of 0 to 2;

m is each independently at each occurrence an integer of 0 to 2;

provided that, in the unit in parentheses with the subscript γ, the sum of k, l and m is 3;

X 9 each independently represents a single bond or a di- to pentavalent organic group;

δ is each independently an integer of 1 to 9;

δ′ is an integer of 1 to 9;

R d each independently at each occurrence represents —Z′—CR 81 p′ R 82 q′ R 83 r′ ;

Z′ each independently at each occurrence represents an oxygen atom or a divalent organic group;

R 81 each independently at each occurrence represents R d′ ;

R d′ has the same meaning as R d ;

in R d , the number of C linearly connected via Z′ group is at most 5;

R 82 each independently at each occurrence represents —Y—SiR 85 j R 86 3-j ;

Y each independently at each occurrence represents a divalent organic group;

R 85 each independently at each occurrence represents a hydroxyl group or a hydrolyzable group;

R 86 each independently at each occurrence represents a hydrogen atom or a lower alkyl group;

j represents an integer of 1 to 3 independently for each (—Y—SiR 85 j R 86 3-j ) unit;

R 83 each independently at each occurrence represents a hydrogen atom or a lower alkyl group;

p′ is each independently at each occurrence an integer of 0 to 3;

q′ is each independently at each occurrence an integer of 0 to 3;

r′ is each independently at each occurrence an integer of 0 to 3;

R e each independently at each occurrence represents —Y—SiR 85 j R 86 3-j ;

R f each independently at each occurrence represents a hydrogen atom or a lower alkyl group;

k′ is each independently at each occurrence an integer of 0 to 3;

l′ is each independently at each occurrence an integer of 0 to 3;

m′ is each independently at each occurrence an integer of 0 to 3;

provided that, in the formula, at least one q′ is 2 or 3 or at least one l′ is 2 or 3;

X 3 each independently represents a single bond or a di- to pentavalent organic group;

ε is each independently an integer of 1 to 9;

ε′ is an integer of 1 to 9;

A each independently at each occurrence represents —OH, —SH, —NR 2 , —COOR or —SO 3 R; and

R represents a hydrogen atom or an alkyl group.

2. The alkali metal ion secondary battery according to claim 1 , wherein only the positive electrode has a coating layer formed from the composition comprising a perfluoropolyether group-containing compound.

3. The alkali metal ion secondary battery according to claim 1 , wherein only the negative electrode has a coating layer formed from the composition comprising a perfluoropolyether group-containing compound.

4. The alkali metal ion secondary battery according to claim 1 , wherein both the positive electrode and the negative electrode have a coating layer formed from the composition comprising a perfluoropolyether group-containing compound.

5. The alkali metal ion secondary battery according to claim 1 , wherein the composition further comprises one or more fluorine-containing oils represented by formula (3):

R 21 —(OC 4 F 8 ) a′ —(OC 3 F 6 ) b′ —(OC 2 F 4 ) c′ —(OCF 2 ) d′ —R 22   (3)

wherein:

R 21 represents an alkyl group having 1 to 16 carbon atoms optionally substituted with one or more fluorine atoms;

R 22 represents an alkyl group having 1 to 16 carbon atoms optionally substituted with one or more fluorine atoms, a fluorine atom, or a hydrogen atom; and

a′, b′, c′ and d′ represent the respective numbers of four repeating units in perfluoro(poly)ether constituting a main backbone of the polymer and are each independently an integer of 0 or more and 300 or less, the sum of a′, b′, c′ and d′ is at least 1, and the occurrence order of the respective repeating units in parentheses with subscript a′, b′, c′ or d′ is not limited in the formula.

6. The alkali metal ion secondary battery according to claim 5 , wherein, in the composition, the compound represented by formula (3) is 0.1 mol % or more and 50 mol % or less based on a total amount of the compounds (A1) to (E1), (A2) to (E2) and the compound represented by formula (3).

7. The alkali metal ion secondary battery according to claim 1 , wherein α, α′, β, β′ γ, γ′, δ, δ′, ε and ε′ are 1.

8. The alkali metal ion secondary battery according to claim 1 , wherein A is —OH or —COOR.

9. The alkali metal ion secondary battery according to claim 1 , wherein the perfluoropolyether group-containing compound is selected from perfluoropolyether compounds represented by formulae the combination of the compound (A1) and the compound (A2), the combination of the compound (B1) and the compound (B2), the combination of the compound (C1) and the compound (C2), or the combination of the compound (D1) and the compound (D2).

10. The alkali metal ion secondary battery according to claim 1 , wherein the perfluoropolyether group-containing compound is selected from perfluoropolyether compounds represented by the combination of the compound (A1) and the compound (A2), the combination of the compound (C1) and the compound (C2), or the combination of the compound (D1) and the compound (D2).

11. The alkali metal ion secondary battery according to claim 9 , wherein the perfluoropolyether group-containing compound has two or more Si atoms having a hydroxyl group or a hydrolyzable group at one end or both ends.

12. The alkali metal ion secondary battery according to claim 9 , wherein the perfluoropolyether group-containing compound has two or more Si atoms having a hydrolyzable group at one end or both ends.

13. The alkali metal ion secondary battery according to claim 1 , wherein PFPE at each occurrence is independently a group represented by the following formula (a), (b) or (c):

—(OC 3 F 6 ) d —  (a)

wherein OC 3 F 6 is linear; and

d is an integer of 1 to 200;

—(OC 4 F 8 ) c —(OC 3 F 6 ) d —(OC 2 F 4 ) e —(OCF 2 ) f —  (b)

wherein OC 2 F 4 , OC 3 F 6 and OC 4 F 8 are linear;

c and d are each independently an integer of 0 or more and 30 or less;

e and f each independently represent an integer of 1 or more and 200 or less;

the sum of c, d, e and f is an integer of 10 or more and 200 or less; and

the occurrence order of the respective repeating units in parentheses with subscript c, d, e or f is not limitedin the formula;

—(R 6 —R 7 ) q —  (c)

wherein R 6 represents OCF 2 or OC 2 F 4 ;

R 7 represents a group selected from OC 2 F 4 , OC 3 F 6 , OC 4 F 8 , OC 5 F 10 and OC 6 F 12 or a combination of 2 or 3 groups selected from these groups;

OC 2 F 4 , OC 3 F 6 and OC 4 F 8 are linear; and

q is an integer of 2 to 100.

14. The alkali metal ion secondary battery according to claim 1 , wherein X 1 , X 3 , X 5 , X 7 and X 9 are each independently a divalent group represented by the following formula:

—(R 31 ) p1 —(X a ) q1 —

wherein:

R 31 represents a single bond, —(CH 2 ) s′ , or o-, m- or p-phenylene group;

s′ is an integer of 1 to 20;

X a represents —(X b ) l′ —;

X b each independently at each occurrence represents a group selected from the group consisting of —O—, —S—, an o-, m- or p-phenylene group, —C(O)O—, —Si(R 33 ) 2 —, —(Si(R 33 ) 2 O) m″ —Si(R 33 ) 2 —, —CONR 34 —, —O—CONR 34 —, —NR 34 — and —(CH 2 ) n′ —;

R 33 each independently at each occurrence represents a phenyl group, a C 1-6 alkyl group or a C 1-6 alkoxy group;

R 34 each independently at each occurrence represents a hydrogen atom, a phenyl group or a C 1-6 alkyl group;

m″ is each independently at each occurrence an integer of 1 to 100;

n′ is each independently at each occurrence an integer of 1 to 20;

l′ is an integer of 1 to 10;

p1 is 0 or 1; and

q1 is 0 or 1;

provided that at least one of p1 and q1 is 1, and the occurrence order of the respective repeating units in parentheses with the subscript p1 or q1 is not limited.

15. The alkali metal ion secondary battery according to claim 1 , wherein X 1 , X 3 , X 5 , X 7 and X 9 are each independently:

a single bond,

a C 1-20 alkylene group,

(CH 2 ) s′ —X c —, or

(CH 2 ) s′ —X c —(CH 2 ) t′ —

wherein:

X c represents —O—, —CONR 34 — or —O—CONR 34 —;

R 34 each independently at each occurrence represents a hydrogen atom, a phenyl group or a C 1-6 alkyl group;

s′ is an integer of 1 to 20; and

t′ is an integer of 1 to 20.

16. The alkali metal ion secondary battery according to claim 1 , wherein the perfluoropolyether group-containing compound is the combination of the compound (A1) and the compound (A2).

17. The alkali metal ion secondary battery according to claim 1 , wherein the perfluoropolyether group-containing compound is the combination of the compound (B1) and the compound (B2).

18. The alkali metal ion secondary battery according to claim 1 , wherein the perfluoropolyether group-containing compound is the combination of the compound (C1) and the compound (C2).

19. The alkali metal ion secondary battery according to claim 1 , wherein the perfluoropolyether group-containing compound is the combination of the compound (D1) and the compound (D2).

20. The alkali metal ion secondary battery according to claim 1 , wherein the perfluoropolyether group-containing compound is the combination of the compound (E1) and the compound (E2).

21. The alkali metal ion secondary battery according to claim 1 , wherein the perfluoropolyether group-containing compound has a number average molecular weight of 1,000 to 30,000.

Assignments (2)

Priority Claims (1)

Continuity (2)

References Cited (14)