IP Library Granted Patent US 11,484,867
Granted Patent B2
US 11,484,867 · App. 17/094,040 · Granted Nov 1, 2022

Electrocatalyst comprising a crumpled transition metal dichalcogenide support loaded with monodispersed metal nanoparticles

Inventors: Stephen Percival (Albuquerque, NM); James Eujin Park (Albuquerque, NM); Ivana Gonzales (Santa Fe, NM); Stanley Shihyao Chou (Albuquerque, NM)
Assignee: National Technology & Engineering Solutions of Sandia, LLC
B01J27/0515B01J35/006B01J35/0033B01J37/08B01J37/16B82Y30/00B82Y40/00
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Quick Facts
Patent No.
US 11,484,867
App. No.
17/094,040
Granted
Nov 1, 2022
Kind
B2
Abstract

An electrocatalyst comprises a crumpled transition metal dichalcogenide support loaded with catalytic metal nanoparticles through spontaneous reduction reactions. The support can be prepared by hydrothermal conversion of 2D nanosheets to 3D hierarchically crumpled sheets. As an example, using crumpled MoS 2 as a support, highly tunable Ru loadings were obtained using the electrostatic interaction between MoS 2 and RuCl 3 in solution. Control over Ru loading was leveraged to produce Ru—MoS 2 electrocatalysts that demonstrate different nitrogen reduction reaction activities, and which show varying resistance to electrochemical sintering and deactivation. Further, these high surface area materials can be utilized for many applications, including electrocatalysts, supercapacitors, and batteries.

Claims (23)

1. An electrocatalyst, comprising a plurality of catalytic metal nanoparticles monodispersed on a surface of a crumpled transition metal dichalcogenide support.

2. The electrocatalyst of claim 1 , wherein the transition metal comprises molybdenum, tungsten, cobalt, hafnium, rhenium, platinum, palladium, or zirconium.

3. The electrocatalyst of claim 1 , wherein the chalcogenide comprises sulfur, selenium, tellurium, or oxygen.

4. The electrocatalyst of claim 1 , wherein the catalytic metal comprises a platinum-group metal.

5. The electrocatalyst of claim 4 , wherein the platinum-group metal comprises platinum, iridium, palladium, ruthenium, rhodium, or osmium.

6. The electrocatalyst of claim 1 , wherein the plurality of catalytic metal nanoparticles covers from between 1% and 50% of the surface area of the crumpled transition metal dichalcogenide support.

7. The electrocatalyst of claim 1 , wherein the size of the catalytic metal nanoparticles is approximately 1 nm.

8. The electrocatalyst of claim 1 , wherein the transition metal dichalcogenide comprises molybdenum disulfide and the catalytic metal comprises ruthenium.

9. The electrocatalyst of claim 8 , wherein the ruthenium nanoparticles are produced by spontaneous reduction of ruthenium ions on the molybdenum disulfide support.

10. The electrocatalyst of claim 1 , wherein the catalytic metal comprises gold or rhenium.

11. A method for preparing hierarchically crumpled sheets of a layered material, comprising

providing exfoliated sheets of the layered material,

sealing the exfoliated sheets in a pressure vessel along with a polar solvent, and

heating the sealed pressure vessel in excess of the boiling temperature of the polar solvent to hydrothermally convert the exfoliated sheets to hierarchically crumpled sheets of the layered material.

12. The method of claim 11 , wherein the layered material comprises a metal dichalcogenide.

13. The method of claim 12 , wherein the metal comprises Mo, W, Cu, Co, Ni, Ti, Fe, Cr, Zr, Sn, or Ge.

14. The method of claim 12 , wherein the chalcogenide comprises O, S, Se, or Te.

15. The method of claim 12 , further comprising loading a surface of the hierarchically crumpled sheets of metal dichalcogenide with monodispersed nanoparticles of one or more platinum-group metals or alloys by a spontaneous reduction of the platinum-group metal ions on the surface of the hierarchically crumpled sheets of metal dichalcogenide to provide an electrocatalyst.

16. The method of claim 15 , wherein the one or more platinum-group metals comprises platinum, iridium, palladium, ruthenium, rhodium, or osmium.

17. The method of claim 15 , wherein the metal dichalcogenide comprises MoS 2 and the platinum-group metal comprises Ru.

18. The method of claim 12 , further comprising loading a surface of the hierarchically crumpled sheets of metal dichalcogenide with monodispersed nanoparticles of gold or rhenium or alloys thereof by a spontaneous reduction of the gold or rhenium ions on the surface of the hierarchically crumpled sheets of metal dichalcogenide to provide an electrocatalyst.

19. The method of claim 11 , wherein the polar solvent comprises water, ethanol, dimethylformamide, or dimethylsulphoxide.

20. The method of claim 11 , wherein the layered material comprises graphene or boron nitride.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2023
From: GONZALES, IVANA
To: THE REGENTS OF THE UNIVERSITY OF NEW MEXICO
Reel/Frame 064232/0920 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2023
From: THE REGENTS OF THE UNIVERSITY OF NEW MEXICO
To: UNM RAINFOREST INNOVATIONS
Reel/Frame 064232/0987 →
CONFIRMATORY LICENSE Recorded Dec 14, 2020
From: NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 054637/0498 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2020
From: PERCIVAL, STEPHEN; PARK, JAMES EUJIN; CHOU, STANLEY SHIHYAO
To: NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA, LLC
Reel/Frame 054621/0850 →
Continuity (1)
Related Publication 20220143585A1 · May 12, 2022