IP Library › Granted Patent US 11,362,611
Granted Patent B2
US 11,362,611 · App. 17/094,475 · Granted Jun 14, 2022

Variable torque motor/generator/transmission

Inventors: James L. Bailey (Titusville, FL); Harley C. McDonald (Merritt Island, FL)
Assignee: FALCON POWER, LLC
H02P25/188B60K6/26B60K6/48B63H21/14B63H21/20B63H23/10H02K3/28H02K7/183H02K16/04H02K19/16H02K21/024H02P31/00B60K2006/262B60K2006/4808B63H2021/202B63H2021/205H02K2213/09Y02T70/5236Y10S903/906
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Quick Facts
Patent No.
US 11,362,611
App. No.
17/094,475
Granted
Jun 14, 2022
Kind
B2
Abstract

The present disclosure is directed to an electric generator and motor transmission system that is capable of operating with high energy, wide operating range and extremely variable torque and RPM conditions. In accordance with various embodiments, the disclosed system is operable to: dynamically change the output “size” of the motor/generator by modularly engaging and disengaging rotor/stator sets as power demands increase or decrease; activate one stator or another within the rotor/stator sets as torque/RPM or amperage/voltage requirements change; and/or change from parallel to series winding configurations or the reverse through sets of 2, 4, 6 or more parallel, three-phase, non-twisted coil windings with switchable separated center tap to efficiently meet torque/RPM or amperage/voltage requirements.

Claims (28)

1. A propulsion system comprising:

a propulsion device;

an engine to selectively power the propulsion device;

a variable torque motor/generator/transmission to selectively power the propulsion device, the variable torque motor/generator/transmission comprising a stator support extending longitudinally in a first direction, a rotor rotatably coupled with the stator support, and an interactive field element, the stator support having a first stator and a second stator spaced apart from the first stator in the first direction, the rotor having an axis of rotation and a longitudinal support structure extending in the first direction, the interactive field element slidably coupled with the longitudinal support structure to translate along the longitudinal support structure;

an energy storage device to store energy for powering the variable torque motor/generator/transmission; and

a controller to selectively operate the propulsion system in a first mode where the variable torque motor/generator/transmission supplies power to the propulsion device, and a second mode where the engine supplies power to both the propulsion device and the variable torque motor/generator/transmission, wherein the variable torque motor/generator/transmission supplies energy for storage in the energy storage device when the propulsion system is operated in the second mode,

wherein the variable torque motor/generator/transmission solely supplies power to the propulsion device in the first mode.

2. The propulsion system as recited in claim 1 , wherein the interactive field element is slidably coupled with the longitudinal support structure.

3. The propulsion system as recited in claim 1 , wherein at least one of the first stator or the second stator comprises at least one of an outer ring or an inner ring with respect to the interactive field element.

4. The propulsion system as recited in claim 1 , wherein the interactive field element comprises at least one of a permanent magnet or an electromagnet.

5. The propulsion system as recited in claim 1 , wherein the first stator comprises a first wire winding having a first winding configuration and the second stator comprises a second wire winding having a second winding configuration different from the first winding configuration.

6. The propulsion system as recited in claim 1 , wherein the longitudinal support structure comprises a central shaft with the first stator and the second stator of the stator support disposed around at least a portion of the central shaft.

7. The propulsion system as recited in claim 1 , wherein the rotor is configured to couple with at least a second rotor of a second motor/generator/transmission to form a multi set motor/generator/transmission with a common axle formed by the rotor and the second rotor.

8. The propulsion system as recited in claim 1 , further comprising at least a second interactive field element slidably coupled with the longitudinal support structure to translate along the longitudinal support structure parallel to its axis of rotation between the first stator engaged with the second interactive field element, the second stator engaged with the second interactive field element, and neither the first stator nor the second stator engaged with the second interactive field element.

9. The propulsion system as recited in claim 8 , wherein the interactive field element and the second interactive field element are spaced apart from one another at a periphery of an outer surface of the rotor to form a ring.

10. The propulsion system as recited in claim 8 , further comprising at least a third interactive field element slidably coupled with the longitudinal support structure to translate along the longitudinal support structure parallel to its axis of rotation between the first stator engaged with the third interactive field element, the second stator engaged with the third interactive field element, and neither the first stator nor the second stator engaged with the third interactive field element.

11. The propulsion system as recited in claim 10 , wherein the interactive field element, the second interactive field element, and the third interactive field element are equally spaced apart from one another at a periphery of an outer surface of the rotor to form a ring.

12. The propulsion system as recited in claim 2 , further comprising an actuator configured to move the interactive field element.

13. The propulsion system as recited in claim 12 , wherein the actuator comprises at least one of a solenoid, a linear motion screw, a pneumatic cylinder, or a hydraulic cylinder.

14. The propulsion system as recited in claim 1 , wherein each of the first and second stators includes a ring of cores circumscribing a central stator axis that is coaxial with the axis of rotation of the rotor, wherein each phase of the ring of cores is wound with two or more non-twisted wires, in parallel with one another other, separated at a switchable center tap.

15. The propulsion system as recited in claim 14 , further comprising:

electronically controlled switches configured to selectively connect the two or more non-twisted wires in parallel or series.

16. The propulsion system as recited in claim 15 , wherein the electronically controlled switches are configured to connect the two or more non-twisted wires of each phase all in parallel, producing a first torque/speed.

17. The propulsion system as recited in claim 15 , wherein the electronically controlled switches are configured to connect the two or more non-twisted wires of each phase all in series, producing a second torque/speed.

18. The propulsion system as recited in claim 15 , wherein the two or more non-twisted wires include multiple sets of two wires, wherein the electronically controlled switches are configured to connect the two wires of each set in parallel and are configured to connect the multiple sets in series with one another, producing a third torque/speed different from all parallel and all series configurations of the two or more non-twisted wires.

19. The propulsion system as recited in claim 15 , wherein the two or more non-twisted wires include multiple sets of three wires, wherein the electronically controlled switches are configured to connect the three wires of each set in parallel and are configured to connect the multiple sets in series with one another, producing a fourth torque/speed different from all parallel and all series configurations of the two or more non-twisted wires.

20. The propulsion system as recited in claim 1 , wherein the propulsion system comprises a hybrid propulsion system.

21. The propulsion system as recited in claim 1 , wherein the engine comprises at least one of an internal combustion engine or a battery.

Continuity (8)
Continuation 16025134 · Jul 2, 2018
Continuation 15808188 · Nov 9, 2017
Continuation 15332824 · Oct 24, 2016
Division 14815733 · Jul 31, 2015
Provisional Application 62146725 · Apr 13, 2015
Provisional Application 62146694 · Apr 13, 2015
Provisional Application 62032468 · Aug 1, 2014
Related Publication 20210320606A1 · Oct 14, 2021
Cited By (2)
US 12,429,022 US 12,676,524