IP Library › Granted Patent US 11,624,658
Granted Patent B2
US 11,624,658 · App. 17/096,204 · Granted Apr 11, 2023

Near-infrared sensor cover

Inventors: Koji Okumura (Kiyosu, JP); Koji Fukagawa (Kiyosu, JP); Kazumi Sawamura (Yamagata, JP)
Assignees: TOYODA GOSEI CO., LTD.; IMUZAK CORPORATION
G01J5/04G01J1/0407G01J5/061G01S7/4813H05B3/845G01J2005/063G01S17/931
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Quick Facts
Patent No.
US 11,624,658
App. No.
17/096,204
Granted
Apr 11, 2023
Kind
B2
Abstract

A near-infrared sensor cover includes a cover body having transmissiveness to near-infrared rays. The cover body includes a base and a heater unit. The heater unit is arranged rearward of the base in a transmission direction of the near-infrared rays and includes a wire-like heating element. The heating element is configured to generate heat when energized. The base includes a rear portion that includes a rear surface of the base in the transmission direction. In the rear portion of the base, at least part of a section that is different from a section in which the heater unit is provided is formed by a reflection suppression structure including asperities. The asperities include a reflection suppression surface that is inclined relative to the transmission direction and reduces reflection of the near-infrared rays.

Claims (36)

1. A near-infrared sensor cover configured to cover a transmitting unit and a receiving unit for near-infrared rays in a near-infrared sensor, the near-infrared sensor cover comprising:

a cover body having transmissiveness to near-infrared rays, wherein

the cover body includes:

a base made of a plastic, and

a heater unit that is arranged rearward of the base in a transmission direction of the near-infrared rays and includes a wire-like heating element, the heating element configured to generate heat when energized,

the base includes a rear portion that includes a rear surface of the base in the transmission direction,

in the rear portion of the base, at least part of a section that is different from a section in which the heater unit is provided is formed by a reflection suppression structure including asperities, and

the asperities include a reflection suppression surface that is inclined relative to the transmission direction and reduces reflection of the near-infrared rays.

2. The near-infrared sensor cover according to claim 1 , wherein

the reflection suppression structure includes protrusions,

the protrusions each include the reflection suppression surface and are adjacent to and parallel with each other, and

each protrusion has a triangular cross section.

3. The near-infrared sensor cover according to claim 2 , wherein

a height of each protrusion from a base to a vertex is constant in a direction in which the protrusion extends,

the height of each protrusion is set to be in a range from 150 nm to 400 nm, and

a measurement of the base of each protrusion in an arrangement direction of the protrusions is set to be in a range from 170 nm to 200 nm.

4. The near-infrared sensor cover according to claim 2 , wherein

each protrusion includes concavities that are connected together in a direction in which the protrusion extends,

each concavity is arcuately recessed from a vertex toward a base of the protrusion, and a depth of the concavity varies in the direction in which the protrusion extends,

a height of each protrusion from the base to a highest position in the vertex is set to be in a range from 150 nm to 400 nm,

a measurement of the base of each protrusion in an arrangement direction of the protrusions is set to be in a range from 150 nm to 400 nm,

a radius of each concavity is set to be in a range from 1 mm to 10 mm,

a pick feed, which is a measurement of each concavity in a direction in which the protrusions extend, is set to be in a range from 30 μm to 90 μm, and

a scallop, which is a depth of each concavity, is set to be in a range from 0.01 μm to 0.1 μm.

5. The near-infrared sensor cover according to claim 1 , wherein

the reflection suppression structure includes projections each having a shape of a polygonal pyramid and the reflection suppression surface, and

the projections are arranged in two intersecting directions, while being adjacent to each other.

6. The near-infrared sensor cover according to claim 5 , wherein

each projection has a shape of a quadrangular pyramid and includes first and second base edges that are adjacent to each other,

a length of the first base edge is set to be in a range from 170 nm to 200 nm,

a length of the second base edge is set to be in a range from 170 nm to 200 nm,

the projections are arranged such that the first base edges are arranged linearly and the second base edges are arranged linearly, and

a height of each projection is set to be in a range from 150 nm to 400 nm.

7. The near-infrared sensor cover according to claim 1 , comprising:

a hydrophilization film that is provided rearward in the transmission direction of the reflection suppression structure,

wherein the reflection suppression structure is covered with the hydrophilization film.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2023
From: IMUZAK CORPORATION
To: TOYODA GOSEI CO., LTD.
Reel/Frame 064225/0899 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2020
From: OKUMURA, KOJI; FUKAGAWA, KOJI; SAWAMURA, KAZUMI
To: TOYODA GOSEI CO., LTD.; IMUZAK CORPORATION
Reel/Frame 054349/0683 →
Priority Claims (1)
JP JP2019-207790 · Nov 18, 2019 · national
Continuity (1)
Related Publication 20210148761A1 · May 20, 2021