IP Library Granted Patent US 11,521,972
Granted Patent B2
US 11,521,972 · App. 17/097,146 · Granted Dec 6, 2022

High performance multi-dimensional device and logic integration

Inventors: Mark I. Gardner (Cedar Creek, TX); H. Jim Fulford (Marianna, FL)
Assignee: Tokyo Electron Limited
H01L27/0922H01L21/02532H01L21/02603H01L21/02675H01L21/823807H01L29/0673H01L29/42392H01L29/66742H01L29/78696
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Quick Facts
Patent No.
US 11,521,972
App. No.
17/097,146
Granted
Dec 6, 2022
Kind
B2
Abstract

A semiconductor device is provided. The semiconductor device can include a bottom substrate, a device plane over the bottom substrate, a dielectric layer over the device plane, localized substrates over the dielectric layer, and semiconductor devices over the localized substrates. The localized substrates can be separated from each other along a top surface of the bottom substrate. A method of microfabrication is provided. The method can include forming a target layer over a bottom substrate where the target layer includes one or more localized regions that include one or more semiconductor materials. The method can also include performing a thermal process to change crystal structures of the one or more localized regions of the target layer. The method can further include forming semiconductor devices over the localized regions of the target layer.

Claims (30)

1. A semiconductor device, comprising:

a bottom substrate;

a device plane over the bottom substrate, the device plane including at least a first layer of semiconductor devices;

a dielectric layer over the device plane;

localized substrates over the dielectric layer, the localized substrates separated from each other along a top surface of the bottom substrate, wherein at least two of the localized substrates comprise different semiconductor materials; and

a second layer of semiconductor devices over the localized substrates.

2. The semiconductor device of claim 1 , wherein the dielectric layer comprises a recess filled by a corresponding localized substrate.

3. The semiconductor device of claim 1 , wherein the localized substrates are crystalline.

4. The semiconductor device of claim 1 , wherein the localized substrates comprise at least one of silicon or germanium.

5. The semiconductor device of claim 4 , wherein the second layer of semiconductor devices comprises an n-type metal-oxide-semiconductor (NMOS) over a localized silicon substrate and a p-type metal-oxide-semiconductor (PMOS) over a localized germanium substrate.

6. A method of microfabrication, the method comprising:

forming a device plane over a bottom substrate, the device plane including at least a first layer of semiconductor devices;

forming a dielectric layer over the device plane;

forming a target layer over the dielectric layer, the target layer including localized regions that are separated from each other along a top surface of the bottom substrate, wherein at least two of the localized substrates comprise different semiconductor materials, wherein the target layer extends in a direction parallel to a working surface of the bottom substrate, and the localized regions extend in the direction; and

forming a second layer of semiconductor devices over the localized regions of the target layer.

7. The method of claim 6 , further comprising forming recesses in the dielectric layer so that the target layer fills the recesses.

8. The method of claim 7 , further comprising removing a portion of the target layer over the dielectric layer so that the remaining portion of the target layer is in the recesses.

9. The method of claim 6 , further comprising performing a thermal process to increase crystallinity of the localized regions of the target layer.

10. The method of claim 9 , wherein the thermal process comprises metal crystal annealing.

11. The method of claim 10 , prior to performing the thermal process, further comprising:

forming a patterned seed layer on the target layer, the patterned seed layer including localized seed regions on the localized regions of the target layer.

12. The method of claim 11 , wherein the localized seed regions have at least one geometric shape that directs crystallization of the localized regions of the target layer to a predetermined crystal orientation during the metal crystal annealing.

13. The method of claim 9 , wherein the thermal process comprises laser annealing.

14. The method of claim 13 , prior to forming the target layer, further comprising:

forming a cap layer over the bottom substrate; and

forming recesses in the cap layer so that the target layer fills the recesses.

15. The method of claim 9 , wherein:

the thermal process makes the localized regions of the target layer crystalline; and

the crystalline localized regions of the target layer function as localized substrates for the second layer of semiconductor devices.

16. The method of claim 9 , prior to performing the thermal process, further comprising doping the localized regions of the target layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2020
From: GARDNER, MARK I.; FULFORD, H. JIM
To: TOKYO ELECTRON LIMITED
Reel/Frame 054357/0553 →
Continuity (2)
Provisional Application 63018947 · May 1, 2020
Related Publication 20210343714A1 · Nov 4, 2021