IP Library › Granted Patent US 12,006,216
Granted Patent B2
US 12,006,216 · App. 17/105,417 · Granted Jun 11, 2024

Mesoporous carbon and manufacturing method of the same, and polymer electrolyte fuel cell

Inventors: Naoki Hasegawa (Nagakute, JP); Kazuhisa Yano (Nagakute, JP); Tomohiro Takeshita (Nagakute, JP); Rui Imoto (Yokohama, JP); Kumiko Nomura (Okazaki, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
C01B32/05H01M4/8605H01M4/96C01P2004/64C01P2006/14C01P2006/16H01M2300/0082H01M2300/0085
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Quick Facts
Patent No.
US 12,006,216
App. No.
17/105,417
Granted
Jun 11, 2024
Kind
B2
Abstract

Mesoporous carbon has a beaded structure in which primary particles with mesopores are linked. In the mesoporous carbon, an average primary particle size is 7 nm or more and 300 nm or less, a pore diameter is 2 nm or more and 10 nm or less, an average thickness of pore walls is 3 nm or more and 15 nm or less, a pore volume is 0.2 mL/g or more and 3.0 mL/g or less, and a tap density is 0.03 g/cm 3 or more and 0.3 g/cm 3 or less. In a polymer electrolyte fuel cell, the mesoporous carbon is used as a catalyst carrier for at least an air electrode catalyst layer. The mesoporous carbon can be obtained by impregnating mesoporous silica satisfying a predetermined condition with a carbon source, performing polymerization and carbonization, and removing a template.

Claims (23)

1. A polymer electrolyte fuel cell, comprising:

an air electrode catalyst layer including mesoporous carbon as a catalyst carrier, wherein the mesoporous carbon further comprising:

a beaded structure in which primary particles with mesopores are linked, wherein:

an average primary particle size of the mesoporous carbon is 7 nm or more and 300 nm or less;

a pore diameter of the mesopores is 2 nm or more and 10 nm or less;

an average thickness of pore walls of the mesopores is 3 nm or more and 15 nm or less;

a pore volume of the mesoporous carbon is 0.2 mL/g or more and 3.0 mL/g or less; and

a tap density of the mesoporous carbon is 0.03 g/cm 3 or more and 0.3 g/cm 3 or less.

2. The polymer electrolyte fuel cell according to claim 1 , wherein the average primary particle size is 10 nm or more and 250 nm or less.

3. The polymer electrolyte fuel cell according to claim 1 , wherein the average thickness of the pore walls is 3.5 nm or more and 10 nm or less.

4. The polymer electrolyte fuel cell according to claim 1 , wherein the pore volume is 0.5 mL/g or more and 2.5 mL/g or less.

5. The polymer electrolyte fuel cell according to claim 1 , wherein the tap density is 0.03 g/cm 3 or more and 0.2 g/cm 3 or less.

6. The polymer electrolyte fuel cell according to claim 1 , wherein the mesoporous carbon is obtained by performing a graphitization treatment at a temperature higher than 1500° C.

7. A polymer electrolyte fuel cell, comprising:

an air electrode catalyst layer including mesoporous carbon as a catalyst carrier, wherein the mesoporous carbon further comprising:

a beaded structure in which primary particles with mesopores are linked, wherein:

an average primary particle size of the mesoporous carbon is 7 nm or more and 300 nm or less;

a pore diameter of the mesopores is 2 nm or more and 10 nm or less;

an average thickness of pore walls of the mesopores is 3 nm or more and 15 nm or less;

a pore volume of the mesoporous carbon is 0.2 mL/g or more and 3.0 mL/g or less; and

a tap density of the mesoporous carbon is 0.03 g/cm 3 or more and 0.3 g/cm 3 or less,

wherein the average primary particle size is 10 nm or more and 250 nm or less, and

wherein the average thickness of the pore walls is 3.5 nm or more and 10 nm or less.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 25, 2020
From: HASEGAWA, NAOKI; YANO, KAZUHISA; TAKESHITA, TOMOHIRO; IMOTO, RUI; NOMURA, KUMIKO
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 054473/0736 →
Priority Claims (1)
JP 2019-217524 · Nov 29, 2019 · national
Continuity (1)
Related Publication 20210163292A1 · Jun 3, 2021