Solar light assembly
A solar light assembly is configured for illuminating a corrugated sign. The assembly comprises a solar panel, a battery, and a printed circuit board electrically connected to the battery and to the solar panel. An LED light is disposed on the printed circuit board, which is curved to direct the light onto a printed surface of the sign. A sign attachment component attaches the assembly to the corrugated sign. The sign attachment component may be one or more spears configured to be inserted into flutes of the corrugated sign.
1. A solar light assembly for illuminating a corrugated sign, comprising:
a solar panel;
a battery electrically connected to the solar panel;
a printed circuit board electrically connected to the solar panel and to the battery;
at least one light electrically connected to the battery and to the printed circuit board;
a sign-attachment component configured to be attached to the corrugated sign; and
a housing configured to receive the solar panel, the battery, the printed circuit board, the at least one light, and the sign-attachment component.
2. The solar light assembly of claim 1 , wherein the housing further comprises:
a cavity configured to receive the battery and the printed circuit board, the cavity comprising a cavity wall;
wherein the cavity wall further comprises at least one retaining feature configured to retain the printed circuit board in the cavity, and
wherein the cavity wall further comprises a cavity step configured to support the solar panel proximate the top surface.
3. The solar light assembly of claim 2 , wherein the cavity, the cavity wall, and the at least one retaining feature are configured to retain the printed circuit board in a curved state.
4. The solar light assembly of claim 3 , wherein the curved state of the printed circuit board causes a centerline of illumination from the light to project onto a print surface of the corrugated sign.
5. The solar light assembly of claim 3 , wherein the curved state of the printed circuit board applies a force to the battery to retain the battery within a battery recess.
6. The solar light assembly of claim 3 , wherein the curved state of the printed circuit board causes a centerline of illumination from the light to angle between 5 and 45 degrees toward a print surface of the corrugated sign.
7. The solar light assembly of claim 1 , wherein the sign-attachment component comprises at least one spear configured to be inserted into the flute of a corrugated sign.
8. The solar light assembly of claim 7 , wherein each spear comprises:
a spear top;
a spear tip;
at least one spear ear; and
wherein the housing further comprises at least one slot, wherein each slot is configured to receive a spear.
9. The solar light assembly of claim 8 , wherein each slot is configured to retain a spear by at least one slot spring finger, wherein the slot spring fingers are configured to catch the at least one spear ear.
10. The solar light assembly of claim 7 , wherein the housing further comprises a tapered notch configured to be inserted into the corrugated sign in an interference fit.
11. The solar light assembly of claim 7 , wherein each spear is separably attached to the housing by an attachment tab.
12. The solar light assembly of claim 8 , wherein each slot further comprises a slot step;
wherein each spear further comprises a spear tab proximate the spear top; and
wherein each slot step is configured to support a spear by the spear tab such that when the spear tab is pressed into the slot, a center portion of the spear tab flexes downward which tenses the spear to create a contact force of the spear ear upward against the slot spring fingers.
13. The solar light assembly of claim 2 , wherein the housing further comprises a raised rib that extends above the solar panel when the solar panel is supported on the cavity step.
14. The solar light assembly of claim 13 , wherein the housing further comprises a skirt.
15. The solar light assembly of claim 14 , wherein the skirt comprises at least one cutout configured to allow illumination from the at least one light to reach the corrugated sign beyond a perimeter of the housing.
16. The solar light assembly of claim 1 , further comprising a manual switch connected to the printed circuit board.
17. The solar light assembly of claim 1 , wherein each light is a light-emitting diode.
18. A solar light assembly for illuminating a sign, comprising:
a solar panel;
a battery electrically connected to the solar panel;
a printed circuit board electrically connected to the solar panel and the battery, the printed circuit board comprising at least one light;
the printed circuit board curved to cause a centerline of illumination of the light to angle towards a printed surface of the sign; and
a sign-attachment component configured attach the solar panel and the printed circuit board to the corrugated sign.
19. The solar light assembly of claim 18 , wherein the flexed state of the printed circuit board causes the centerline of illumination to angle between 5 and 45 degrees toward the printed surface of the sign.
20. The solar light assembly of claim 18 , wherein the sign-attachment component comprises at least one spear configured to be inserted into a flute of a corrugated sign.