IP Library › Granted Patent US 11,355,587
Granted Patent B2
US 11,355,587 · App. 17/106,389 · Granted Jun 7, 2022

Source/drain EPI structure for device boost

Inventor: Shahaji B. More (Hsinchu, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
H01L29/0847H01L29/165H01L29/66795H01L29/785H01L21/0262H01L21/02532H01L21/02579H01L21/02636H01L29/167
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Quick Facts
Patent No.
US 11,355,587
App. No.
17/106,389
Granted
Jun 7, 2022
Kind
B2
Abstract

A method includes providing a substrate, a semiconductor fin extending from the substrate, and a gate structure over the substrate and engaging the semiconductor fin; etching the semiconductor fin to form a source/drain trench; and epitaxially growing a source/drain feature in the source/drain trench, which includes epitaxially growing a first semiconductor layer having silicon germanium (SiGe); epitaxially growing a second semiconductor layer having SiGe above the first semiconductor layer; epitaxially growing a third semiconductor layer having SiGe over the second semiconductor layer; and epitaxially growing a fourth semiconductor layer having SiGe and disposed at a corner portion of the source/drain feature where the source/drain feature has a largest lateral dimension. Each of the first, second, third, and fourth semiconductor layers includes a p-type dopant, and the fourth semiconductor layer has a higher dopant concentration of the p-type dopant than each of the first, second, and third semiconductor layers.

Claims (39)

1. A semiconductor structure, comprising:

a substrate;

a semiconductor fin extending from the substrate;

a source/drain feature over the semiconductor fin; and

a contact plug disposed on the source/drain feature, wherein the source/drain feature includes:

a first semiconductor layer having silicon germanium and disposed on the semiconductor fin,

a second semiconductor layer having silicon germanium above the first semiconductor layer and extending laterally wider than the semiconductor fin,

a third semiconductor layer having silicon germanium over the second semiconductor layer, and

a fourth semiconductor layer having silicon germanium and disposed at a corner portion of the source/drain feature where the source/drain feature has a largest lateral dimension,

wherein each of the first, the second, the third, and the fourth semiconductor layers includes a p-type dopant, and the fourth semiconductor layer has a higher dopant concentration of the p-type dopant than the first, the second, and the third semiconductor layers.

2. The semiconductor structure of claim 1 , wherein the p-type dopant includes boron.

3. The semiconductor structure of claim 1 , wherein a dopant concentration of the p-type dopant in the second semiconductor layer gradually increases and then gradually decreases as a thickness of the second semiconductor layer increases.

4. The semiconductor structure of claim 3 , wherein a ratio of germanium to silicon in the second semiconductor layer gradually increases as the thickness of the second semiconductor layer increases.

5. The semiconductor structure of claim 1 , wherein a dopant concentration of the p-type dopant in the third semiconductor layer gradually increases as a thickness of the third semiconductor layer increases.

6. The semiconductor structure of claim 1 , wherein a dopant concentration of the p-type dopant in the fourth semiconductor layer gradually increases and a ratio of germanium to silicon in the fourth semiconductor layer gradually decreases as a thickness of the fourth semiconductor layer increases.

7. The semiconductor structure of claim 1 , wherein the semiconductor fin includes a base portion and an upper portion on the base portion, the base portion of semiconductor fin and the substrate include a same material, and the upper portion of the semiconductor fin includes a different material than the base portion of the semiconductor fin, wherein the source/drain feature is disposed on the upper portion of the semiconductor fin.

8. The semiconductor structure of claim 7 , wherein the base portion of the semiconductor fin includes silicon and the upper portion of the semiconductor fin includes silicon germanium.

9. A semiconductor structure, comprising:

a substrate;

a semiconductor fin extending from the substrate and having silicon germanium;

a source/drain feature over the semiconductor fin; and

a contact plug disposed on the source/drain feature, wherein the source/drain feature includes a first semiconductor layer, a second semiconductor layer above the first semiconductor layer, a third semiconductor layer over the second semiconductor layer, and a fourth semiconductor layer disposed at a corner portion of the source/drain feature where the source/drain feature has a largest lateral dimension,

wherein each of the first, the second, the third, and the fourth semiconductor layers includes silicon germanium doped with boron, the fourth semiconductor layer has a higher boron doping concentration than the first, the second, and the third semiconductor layers, and a boron doping concentration in the fourth semiconductor layer gradually increases as a thickness of the fourth semiconductor layer increases.

10. The semiconductor structure of claim 9 , wherein a ratio of germanium to silicon in the fourth semiconductor layer gradually decreases as the thickness of the fourth semiconductor layer increases.

11. The semiconductor structure of claim 9 , wherein a boron doping concentration in the third semiconductor layer gradually increases and a ratio of germanium to silicon in the third semiconductor layer remains substantially constant as a thickness of the third semiconductor layer increases.

12. The semiconductor structure of claim 9 , wherein a ratio of germanium to silicon in the second semiconductor layer gradually increases as the thickness of the second semiconductor layer increases.

13. The semiconductor structure of claim 12 , wherein a boron concentration in the second semiconductor layer gradually increases and then gradually decreases as a thickness of the second semiconductor layer increases.

14. A semiconductor structure, comprising:

a substrate;

a semiconductor fin extending from the substrate, wherein the semiconductor fin includes a base portion and an upper portion on the base portion, the upper portion of the semiconductor fin includes silicon germanium, the base portion of the semiconductor fin includes a different material than the upper portion of the semiconductor fin;

a source/drain feature over the semiconductor fin; and

a contact plug disposed on the source/drain feature, wherein the source/drain feature includes a first semiconductor layer, a second semiconductor layer above the first semiconductor layer, a third semiconductor layer over the second semiconductor layer, and a fourth semiconductor layer disposed at corners of the source/drain feature,

wherein each of the first, the second, the third, and the fourth semiconductor layers includes silicon germanium doped with a p-type dopant, the fourth semiconductor layer has a higher doping concentration of the p-type dopant than the first, the second, and the third semiconductor layers, and a dopant concentration of the p-type dopant in the second semiconductor layer gradually increases and then gradually decreases as a thickness of the second semiconductor layer increases.

15. The semiconductor structure of claim 14 , wherein the p-type dopant includes boron.

16. The semiconductor structure of claim 14 , wherein a ratio of germanium to silicon in the second semiconductor layer gradually increases as the thickness of the second semiconductor layer increases.

17. The semiconductor structure of claim 14 , wherein a dopant concentration of the p-type dopant in the third semiconductor layer gradually increases as a thickness of the third semiconductor layer increases.

18. The semiconductor structure of claim 17 , wherein a ratio of germanium to silicon in the third semiconductor layer remains substantially constant as the thickness of the third semiconductor layer increases.

19. The semiconductor structure of claim 14 , wherein a doping concentration of the p-type dopant in the fourth semiconductor layer gradually increases as a thickness of the fourth semiconductor layer increases.

20. The semiconductor structure of claim 19 , wherein a ratio of germanium to silicon in the fourth semiconductor layer gradually decreases as the thickness of the fourth semiconductor layer increases.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2020
From: MORE, SHAHAJI B.
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 054487/0619 →
Continuity (2)
Provisional Application 63062046 · Aug 6, 2020
Related Publication 20220045169A1 · Feb 10, 2022