IP Library › Granted Patent US 12,312,182
Granted Patent B2
US 12,312,182 · App. 17/111,898 · Granted May 27, 2025

Robotic arm system

Inventors: Brian Hart (Bedford, MA); Martin Cosgrove (Mashpee, MA); James Dowling (New Boston, NH); Richard Hart (Ft. Worth, TX); Ryan Mulley (Amherst, NH); Jonathan Roche (Hudson, NH)
Assignee: BLACK-I ROBOTICS, INC.
B65G47/91B25J9/0093B25J9/023B25J9/04B25J9/14B25J9/1697B25J15/04B25J17/02B25J19/0025B25J19/021B25J9/162
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Quick Facts
Patent No.
US 12,312,182
App. No.
17/111,898
Granted
May 27, 2025
Kind
B2
Abstract

A detachable, self-contained robotic arm system includes: a mounting subsystem configured to releasable engage an operating platform; a robotic arm subsystem coupled to the mounting subsystem; a control subsystem coupled to the mounting subsystem and configured to effectuate movement of the robotic arm assembly; and a connectivity subsystem configured to detachably couple the detachable, self-contained robotic arm system to one or more external systems.

Claims (104)

1. A detachable, self-contained robotic arm system comprising:

a mounting subsystem configured to releasably engage an operating platform, wherein the operating platform is an autonomous mobile base;

a slew ring coupled to the mounting subsystem;

a robotic arm subsystem coupled to the mounting subsystem using the slew ring, wherein the robotic arm subsystem is directly coupled to a mounting bracket extending perpendicularly from a base of the slew ring, wherein the slew ring pivots the robotic arm subsystem relative to the mounting subsystem;

a first machine vision subsystem mounted on a mast assembly coupled directly to the slew ring, wherein the first machine vision subsystem is configured to pivot with the robotic arm subsystem during motion of the robotic arm subsystem and to enable visually monitoring of areas proximate the detachable, self-contained robotic arm system;

a control subsystem coupled to the mounting subsystem and configured to effectuate movement of the robotic arm assembly using the first machine vision subsystem; and

a connectivity subsystem configured to detachably couple the detachable, self-contained robotic arm system to one or more external systems.

2. The detachable, self-contained robotic arm system of claim 1 wherein the connectivity subsystem includes one or more of:

a data connectivity subsystem configured to effectuate communication between the detachable, self-contained robotic arm system and an external control device; and

a power connectivity subsystem configured to provide external power to the detachable, self-contained robotic arm system.

3. The detachable, self-contained robotic arm system of claim 1 wherein the control subsystem includes one or more of:

a pneumatic control subsystem;

a electric control subsystem; and

a hydraulic control subsystem.

4. The detachable, self-contained robotic arm system of claim 3 wherein the control subsystem includes the pneumatic control subsystem with one or more of:

pneumatic controls;

one or more pneumatic actuators;

an air compressor; and

an air storage tank.

5. The detachable, self-contained robotic arm system of claim 3 wherein the control subsystem includes the electric control subsystem with one or more of:

electronic controls; and

one or more electronic actuators.

6. The detachable, self-contained robotic arm system of claim 3 wherein the control subsystem includes the hydraulic control subsystem with one or more of:

hydraulic controls;

one or more hydraulic actuators;

a hydraulic pump; and

a hydraulic fluid storage tank.

7. The detachable, self-contained robotic arm system of claim 1 further comprising:

an audio system configured to enable a user of the detachable, self-contained robotic arm system to audibly monitor areas proximate the detachable, self-contained robotic arm system.

8. The detachable, self-contained robotic arm system of claim 1 further comprising:

a conveyor system.

9. The detachable, self-contained robotic arm system of claim 8 wherein the conveyor system is configured to receive objects from and/or provide objects to the robotic arm subsystem.

10. The detachable, self-contained robotic arm system of claim 8 wherein the conveyor system is configured to receive a pallet.

11. The detachable, self-contained robotic arm system of claim 1 wherein the mounting subsystem is configured to releasably engage the operating platform with one or more of:

releasable fasteners;

releasable clamps; and

releasable grasping assemblies.

12. The detachable, self-contained robotic arm system of claim 1 wherein the robotic arm subsystem includes one or more of:

an arm base assembly;

a shoulder joint assembly coupled to the arm base assembly;

an upper arm assembly coupled to the should joint assembly;

an elbow joint assembly coupled to the upper arm assembly;

a lower arm assembly coupled to the elbow joint assembly;

a wrist joint assembly coupled to the lower arm assembly; and

a gripper assembly coupled to the wrist joint assembly.

13. The detachable, self-contained robotic arm system of claim 12 wherein the robotic arm subsystem including the shoulder joint assembly is configured to enable rotation about one or more of the X, Y and Z axis.

14. The detachable, self-contained robotic arm system of claim 12 wherein the robotic arm subsystem including the elbow joint assembly is configured to enable rotation about one or more of the X, Y and Z axis.

15. The detachable, self-contained robotic arm system of claim 12 wherein the robotic arm subsystem including the wrist joint assembly is configured to enable rotation about one or more of the X, Y and Z axis.

16. A detachable, self-contained robotic arm system comprising:

a mounting subsystem configured to releasably engage an operating platform, wherein the operating platform is an autonomous mobile base;

a slew ring coupled to the mounting subsystem;

a robotic arm subsystem coupled to the mounting subsystem using the slew ring, wherein the robotic arm subsystem is directly coupled to a mounting bracket extending perpendicularly from a base of the slew ring, wherein the slew ring pivots the robotic arm subsystem relative to the mounting subsystem;

a first machine vision subsystem mounted on a mast assembly coupled directly to the slew ring, wherein the first machine vision subsystem is configured to pivot with the robotic arm subsystem during motion of the robotic arm subsystem and to enable visually monitoring of areas proximate the detachable, self-contained robotic arm system;

a control subsystem coupled to the mounting subsystem and configured to effectuate movement of the robotic arm assembly using the first machine vision subsystem; and

a connectivity subsystem configured to detachably couple the detachable, self-contained robotic arm system to one or more external systems, wherein the connectivity subsystem includes one or more of:

a data connectivity subsystem configured to effectuate communication between the detachable, self-contained robotic arm system and an external control device, and

a power connectivity subsystem configured to provide external power to the detachable, self-contained robotic arm system.

17. The detachable, self-contained robotic arm system of claim 16 wherein the control subsystem includes one or more of:

a pneumatic control subsystem;

a electric control subsystem; and

a hydraulic control subsystem.

18. The detachable, self-contained robotic arm system of claim 17 wherein the control subsystem includes the pneumatic control subsystem with one or more of:

pneumatic controls;

one or more pneumatic actuators;

an air compressor; and

an air storage tank.

19. The detachable, self-contained robotic arm system of claim 17 wherein the control subsystem includes the electric control subsystem with one or more of:

electronic controls; and

one or more electronic actuators.

20. The detachable, self-contained robotic arm system of claim 17 wherein the control subsystem includes the hydraulic control subsystem with one or more of:

hydraulic controls;

one or more hydraulic actuators;

a hydraulic pump; and

a hydraulic fluid storage tank.

21. The detachable, self-contained robotic arm system of claim 16 further comprising:

a conveyor system.

22. The detachable, self-contained robotic arm system of claim 21 wherein the conveyor system is configured to receive objects from and/or provide objects to the robotic arm subsystem.

23. The detachable, self-contained robotic arm system of claim 21 wherein the conveyor system is configured to receive a pallet.

24. A detachable, self-contained robotic arm system comprising:

a mounting subsystem configured to releasably engage an operating platform, wherein the operating platform is an autonomous mobile base;

a slew ring coupled to the mounting subsystem;

a robotic arm subsystem coupled to the mounting subsystem using the slew ring, wherein the robotic arm subsystem is directly coupled to a mounting bracket extending perpendicularly from a base of the slew ring, wherein the slew ring pivots the robotic arm subsystem relative to the mounting subsystem;

a first machine vision subsystem mounted on a mast assembly coupled directly to the slew ring, wherein the first machine vision subsystem is configured to pivot with the robotic arm subsystem during motion of the robotic arm subsystem and to enable visually monitoring of areas proximate the detachable, self-contained robotic arm system;

a control subsystem coupled to the mounting subsystem and configured to effectuate movement of the robotic arm assembly using the first machine vision subsystem; and

a connectivity subsystem configured to detachably couple the detachable, self-contained robotic arm system to one or more external systems, wherein the connectivity subsystem includes one or more of:

a data connectivity subsystem configured to effectuate communication between the detachable, self-contained robotic arm system and an external control device, and

a power connectivity subsystem configured to provide external power to the detachable, self-contained robotic arm system;

wherein the control subsystem includes one or more of:

a pneumatic control subsystem;

an electric control subsystem; and

a hydraulic control subsystem.

25. The detachable, self-contained robotic arm system of claim 24 wherein the control subsystem includes the pneumatic control subsystem with one or more of:

pneumatic controls;

one or more pneumatic actuators;

an air compressor; and

an air storage tank.

26. The detachable, self-contained robotic arm system of claim 24 wherein the control subsystem includes the electric control subsystem with one or more of:

electronic controls; and

one or more electronic actuators.

27. The detachable, self-contained robotic arm system of claim 24 wherein the control subsystem includes the hydraulic control subsystem with one or more of:

hydraulic controls;

one or more hydraulic actuators;

a hydraulic pump; and

a hydraulic fluid storage tank.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2025
From: HART, BRIAN; COSGROVE, MARTIN; DOWLING, JAMES; HART, RICHARD; MULLEY, RYAN; ROCHE, JONATHAN
To: BLACK-I ROBOTICS, INC.
Reel/Frame 070584/0899 →
Continuity (3)
Provisional Application 63102469 · Jun 15, 2020
Provisional Application 62974359 · Dec 4, 2019
Related Publication 20210171294A1 · Jun 10, 2021
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