IP Library Granted Patent US 11,874,237
Granted Patent B2
US 11,874,237 · App. 17/114,842 · Granted Jan 16, 2024

System and method for measuring a sample by x-ray reflectance scatterometry

Inventors: Heath Pois (Fremont, CA); David Reed (Belmont, CA); Bruno Shueler (San Jose, CA); Rodney Smedt (Los Gatos, CA); Jeffrey Fanton (Los Altos, CA)
Assignee: NOVA MEASURING INSTRUMENTS INC.
G01N23/201G01N23/207G01N2223/054H01L22/12
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Quick Facts
Patent No.
US 11,874,237
App. No.
17/114,842
Granted
Jan 16, 2024
Kind
B2
Abstract

A system and method for measuring a sample by X-ray reflectance scatterometry. The method may include impinging an incident X-ray beam on a sample having a periodic structure to generate a scattered X-ray beam, the incident X-ray beam simultaneously providing a plurality of incident angles and a plurality of azimuthal angles; and collecting at least a portion of the scattered X-ray beam.

Claims (30)

1. A method of measuring a sample by X-ray reflectance scatterometry, the method comprising:

directing an X-ray generated within a first sub-chamber through a X-ray transmissive region that is formed between the first-sub chamber and a second sub-chamber towards a sample having a periodic structure and located within a second sub-chamber to generate a scattered X-ray beam, the incident X-ray beam simultaneously providing a plurality of incident angles and a plurality of azimuthal angles;

suppressing, by a magnetic electron suppression device that is positioned within the first sub-chamber, electrons emitted, in addition to the X-ray, from the X-ray source as a result of illumination of the X-ray source with an electron beam from an electron gun;

and

collecting at least a portion of the scattered X-ray beam.

2. A system for measuring a sample by X-ray reflectance scatterometry, the system comprising:

a first sub-chamber;

a second sub-chamber;

an X-ray source that is located within the first sub-chamber and is configured to generate an X-ray beam that passes through a X-ray transmissive region formed between the first-sub chamber and the second sub-chamber;

a sample holder located within the second-sub-chamber and is configured to position a sample having a periodic structure;

optics positioned between the X-ray source and the sample holder, the optics is configured to focus the X-ray beam to provide an incident X-ray beam to the sample, the incident X-ray beam simultaneously having a plurality of incident angles and a plurality of azimuthal angles;

a magnetic electron suppression device positioned within the first sub-chamber; wherein the magnetic electron suppression device is configured to suppress electrons emitted, in addition to the X-ray, from the X-ray source as a result of illumination of the X-ray source with an electron beam from an electron gun; and

a detector that is configured to collect at least a portion of a scattered X-ray beam from the sample.

3. The system according to claim 2 wherein the X-ray transmissive region is a window.

4. The system according to claim 2 , wherein the magnetic electron suppression device is positioned above the X-ray beam.

5. The system according to claim 2 , wherein the magnetic electron suppression device is in contact with the electron gun.

6. The system according to claim 2 , wherein at least a part of the magnetic electron suppression device is positioned above a top of the X-ray transmissive region.

7. The system according to claim 2 , wherein the electron gun is configured to illuminate a X-ray source that is an anode, wherein the anode is configured to emit radiation towards the second sub-chamber.

8. The system according to claim 7 wherein the anode comprises at least one material out of carbon, Rhodium and molybdenum.

9. The system according to claim 2 wherein the electron gun comprises at least a portion located within the first sub-chamber.

10. The system according to claim 2 wherein the detector is a two-dimensional detector.

11. The system according to claim 2 wherein the detector is a scanning slit detector.

12. The system according to claim 2 wherein the optics comprises a monochromator.

13. The system according to claim 2 wherein the optics comprises a toroidal multilayer monochromator.

14. The system according to claim 2 wherein the sample holder is a rotatable sample holder.

15. The system according to claim 2 wherein the X-ray beam has an energy that does not exceed 1 keV.

16. The system according to claim 2 wherein the sample comprises a periodic structure; wherein the optics is configured to provide the incident X-ray beam to the periodic structure; wherein the at least portion of the scattered X-ray beam from the sample comprises at least a portion of scattered X-ray beam from the periodic structure.

17. The system according to claim 16 comprising a processor that is configured to estimate a shape of the periodic structure by inversion of scattering solutions relative to the at least portion of the scattered X-ray beam from the periodic structure.

18. The system according to claim 2 comprising a processor; wherein the incident X-ray beam is collimated; and wherein the processor is configured to analyze multiple orders of the at least portion of the scattered X-ray beam from the sample.

19. The system according to claim 2 wherein the magnetic electron suppression device is mechanically coupled to a top wall of the second sub-chamber via a mechanical interface.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 15, 2022
From: POIS, HEATH A.; REED, DAVID A.; SCHUELER, BRUNO W.; SMEDT, RODNEY; FANTON, JEFFREY T.
To: REVERA,INCORPORATED
Reel/Frame 061783/0858 →
MERGER Recorded Nov 15, 2022
From: REVERA, INCORPORATED
To: NOVA MEASURING INSTRUMENTS INC.
Reel/Frame 061783/0924 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME CHANGE ON THE COVER SHEET TO NOVA LTD. PREVIOUSLY RECORDED AT REEL: 058752 FRAME: 0343. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 13, 2022
From: NOVA MEASURING INSTRUMENTS LTD.
To: NOVA LTD
Reel/Frame 059363/0288 →
CHANGE OF NAME Recorded Jan 17, 2022
From: NOVA MEASURING INSTRUMENTS LTD.
To: NOVA MEASURING INSTRUMENTS LTD.
Reel/Frame 058752/0343 →
Continuity (5)
Continuation 16686953 · Nov 18, 2019
Continuation 16181287 · Nov 5, 2018
Continuation 15451104 · Mar 6, 2017
Continuation 14161942 · Jan 23, 2014
Related Publication 20210164924A1 · Jun 3, 2021