IP Library Granted Patent US 12,188,213
Granted Patent B2
US 12,188,213 · App. 17/115,682 · Granted Jan 7, 2025

Fluid detection systems and methods using the same

Inventor: Steven Castrigno (North Andover, MA)
Assignee: WATTS REGULATOR CO.
E03C1/106F16K37/0091G01F1/64
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Quick Facts
Patent No.
US 12,188,213
App. No.
17/115,682
Granted
Jan 7, 2025
Kind
B2
Abstract

Fluid detection systems and methods using the same are disclosed. In embodiments the fluid detection systems include a sensor module and an electronics module. The sensor module includes a sensor housing that includes a liquid flow path and a sensor element disposed around at least part of the liquid flow path. The sensor element can detect a capacitance of the liquid flow path and provide a sensor signal to a controller in the electronics module. The electronics module can determine a detected capacitance in the liquid flow path based at least in part on the sensor signal, and can determine whether a wet event has occurred based on a comparison of the detected capacitance to a threshold capacitance. Methods using the fluid detection systems and fluid supply systems including the fluid detection systems are also disclosed.

Claims (72)

1. A fluid detection system, comprising:

a sensor module comprising:

a sensor housing, the sensor housing comprising:

a liquid flow path that extends through the sensor housing;

an air flow extending through the sensor housing; and

a divider wall disposed between and separating the liquid flow path from the air flow path; and

a sensor element disposed entirely outside the liquid flow path, at least portion of the sensor element extending within the divider wall and around an entire perimeter of the liquid flow path;

wherein:

a position of the sensor element is fixed relative to the liquid flow path;

the sensor element is configured to detect a capacitance within the liquid flow path and to provide a detection signal in response to a presence of liquid within the liquid flow path; and

the sensor element is configured to communicatively couple to a controller within an electronics module.

2. The fluid detection system of claim 1 , wherein at least a portion of the liquid flow path and at least a portion of the air flow path extend parallel or substantially parallel to each other.

3. The fluid detection system of claim 1 , wherein:

the sensor module further comprises a sensor channel;

the sensor channel is disposed within the divider wall and around the entire perimeter of the liquid flow path;

and at least a portion of the sensor element is within the sensor channel.

4. The fluid detection system of claim 1 , wherein:

the sensor element comprises a first portion and a second portion;

the first portion of the sensor element is disposed around at least a portion of the perimeter of the liquid flow path; and

the second portion of the sensor element is configured to communicatively couple to the controller.

5. The fluid detection system of claim 4 , wherein the controller is configured to receive the detection signal from the sensor module, and to determine whether a liquid is present within the liquid flow path based at least in part on the detection signal.

6. The fluid detection system of claim 5 , wherein the controller is configured to:

determine the detected capacitance at least in part from the detection signal;

compare the detected capacitance to a capacitance threshold; and

determine whether liquid is present within the liquid flow path based at least in part on comparing the detected capacitance to the capacitance threshold, and to determine whether a wet event has occurred based on said determination.

7. The fluid detection system of claim 6 , wherein the controller wherein the controller is configured to determine that a wet event has occurred when the detected capacitance is less than or equal to the capacitance threshold.

8. The fluid detection system of claim 6 , further comprising a calibration module in communication with said controller, wherein:

the calibration module is configured to cause the controller to establish a baseline capacitance within the liquid flow path; and

the controller is configured to set said capacitance threshold relative to said baseline capacitance.

9. The fluid detection system of claim 8 , wherein said electronics module comprises said calibration module.

10. The fluid detection system of claim 8 , wherein said calibration module comprises a calibration button, wherein actuation of the calibration button causes the calibration module to establish said baseline capacitance based at least in part on the detection signal provided by said capacitance sensor.

11. The fluid detection system of claim 5 , wherein the controller is further configured to:

compare a total number of wet events occurring within a measurement period to a threshold number of wet events for said measurement period; and

determine that a flood event has occurred when the total number of wet events occurring within a measurement period meets or exceeds the threshold number of wet events for said measurement period.

12. The fluid detection system of claim 11 , further comprising communications circuitry (COMMS), wherein said controller is configured to cause said COMMS to issue a flood notification via a wired or wireless communication protocol in response to detection of a flood event.

13. The fluid detection system of claim 1 , further comprising said electronics module, wherein:

the controller is within the electronics module; and

the electronics module is configured to physically couple to the sensor housing such that the sensor element is communicatively coupled to the controller.

14. The fluid detection system of claim 1 , wherein a position of the sensor element is fixed relative to the sensor housing.

15. The fluid detection system of claim 1 , wherein the sensor housing is rigid and the sensor element is secured to the sensor housing.

16. A method of fluid detection, comprising, with a fluid detection system comprising a sensor module and an electronics module, the sensor module comprising a sensor housing, a liquid flow path extending through the sensor housing, an air flow path extending through the sensor housing, a divider wall disposed between and separating the liquid flow path from the air flow path, and a sensor element disposed within the divider wall and around an entire perimeter of the liquid flow path, the electronics module comprising a controller communicatively coupled to the sensor element:

detecting, with the sensor element disposed entirely outside the liquid flow path and within the divider wall, a capacitance within the liquid flow path, wherein a position of the sensor element is fixed relative to the liquid flow path;

conveying a sensor signal indicative of the capacitance to the controller;

determining a detected capacitance within the liquid flow path with the controller;

comparing, with the controller, the detected capacitance to a capacitance threshold; and

determining, with the controller, whether a wet event has occurred in the liquid flow path based at least in part on said comparing the detected capacitance to the capacitance threshold.

17. The method of claim 16 , wherein the fluid detection system further comprises an air flow path extending through the sensor housing, and at least a portion of the liquid flow path and at least a portion of the air flow path extend parallel or substantially parallel to each other.

18. The method of claim 16 , wherein the electronics module is physically coupled to the sensor housing such that the sensor element is communicatively coupled to the controller.

19. The method of claim 16 , wherein the controller is to determine that a wet event has occurred with said detected capacitance is less than or equal to said capacitance threshold.

20. The method of claim 19 , further comprising, with said controller:

comparing a total number of wet events occurring within a measurement period to a threshold number of wet events for said measurement period; and

determining that a flood event has occurred when the total number of wet events occurring within a measurement period meets or exceeds the threshold number of wet events for said measurement period.

21. The method of claim 20 , wherein said fluid detection system if communicatively coupled to communications circuitry (COMMS), and the method further includes:

causing, with said controller, said COMMS to issue a flood notification via wired or wireless communication when said controller determines that a flood event has occurred.

22. The method of claim 16 , wherein the fluid detection system further comprises a calibration module in communication with said controller, and the method further comprises:

causing, with the calibration module, the controller to establish a baseline capacitance within the liquid flow path based at least in part on the sensor signal provided by said sensor element; and

setting, with the controller, said capacitance threshold relative to said baseline capacitance.

23. The method of claim 22 , wherein said electronics module comprises said calibration module.

24. The method of claim 22 , wherein said calibration module comprises a calibration button, wherein actuation of the calibration button causes the calibration module to establish said baseline capacitance.

25. The method of claim 22 , wherein said capacitance threshold is offset above said baseline capacitance by a predetermined margin.

26. A fluid detection system, comprising:

a sensor module comprising:

a sensor housing, the sensor housing comprising:

a liquid flow path that extends through the sensor housing;

an air flow path that extends through the sensor housing; and

a divider wall disposed between and separating the liquid flow path from the air flow path; and

a sensor element disposed within the divider wall and extending around an entire perimeter of the liquid flow path such that the sensor element does not contact liquid in the liquid flow path and a position of the sensor element is fixed relative to the liquid flow path, the sensor element configured to generate a detection signal in response to liquid within the liquid flow path; and

a controller configured to determine that liquid is or is not present within the liquid flow path based, at least in part, on the detected capacitance.

27. The fluid detection system of claim 26 , wherein the controller is further configured to determine that liquid is present within the liquid flow path when the detected capacitance is at or above a capacitance threshold, and to determine that liquid is not within the liquid flow path when the detected capacitance is above the capacitance threshold.

28. The fluid detection system of claim 26 , wherein the controller is further configured to determine a wet event has occurred based on the detected capacitance within the liquid flow path remaining above or below the capacitance threshold for at least a first threshold period of time.

29. The fluid detection system of claim 26 , wherein a position of the sensor element is fixed relative to the sensor housing.

30. The fluid detection system of claim 26 , wherein the sensor housing is rigid and the sensor element is secured to the sensor housing.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2020
From: CASTRIGNO, STEVEN
To: WATTS REGULATOR CO.
Reel/Frame 054587/0529 →
Continuity (1)
Related Publication 20220178121A1 · Jun 9, 2022
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