Tool pack assembly
A tool pack assembly having sensor plates to measure the temperature of a tool pack forming die and the forces exerted on the forming dies during can production. Each sensor plate may include at least one temperature sensor and at least one strain sensor for reading and transmitting temperature and strain data relating to the dies of a tool pack assembly. The data read and transmitted may be used to determine the concentricity of the punch of a tool pack assembly during operation making can bodies.
1. A sensor plate assembly for use in a tool pack assembly, the tool pack assembly having a series of spaced dies used with a reciprocating can forming punch for the drawing and ironing of metal bodies in the high cyclic manufacture of container bodies, said sensor plate assembly being constructed and arranged for placement adjacent a spaced die of the tool pack assembly, said sensor plate assembly comprising:
an annular sensor plate body having at least one strain sensor and at least one corresponding raised surface, said at least one corresponding raised surface configured to contact one of the dies in the series of spaced dies and to transmit force from the contacted die to said at least one strain sensor; and
an electrical interface in communication with said at least one strain sensor of said sensor place body and being configured to provide an output signal.
2. The sensor plate assembly of claim 1 , wherein a plurality of strain sensors and a plurality of corresponding raised surfaces are provided and wherein said output signal is a summed signal from said plurality of strain sensors and being representative of the total force on the sensor plate body.
3. The sensor plate assembly of claim 1 , wherein the output signal comprises individual strain signals usable to detect off-center punch strokes.
4. The sensor plate as of claim 1 , wherein the assembly further comprises at lease one temperature sensor positioned to measure a temperature of an adjacent can forming die.
5. The sensor plate assembly of claim 4 , wherein said at least one temperature and said at least one strain sensor are in electrical communication with said electronic interface.
6. The sensor plate assembly of claim 2 , wherein said plurality of strain sensors are substantially equally spaced around said annular sensor plate body.
7. The sensor plate assembly of claim 1 , wherein said electronic interface is spaced from said sensor plate body.
8. The sensor plate assembly of claim 1 , wherein the electrical interface comprises an electronic element configured to receive power and transmit sensor data wirelessly.
9. The sensor plate assembly of claim 1 , wherein said electrical interface is configured to communicate wirelessly with an external data collection point.
10. The sensor plate assembly of claim 8 , wherein said electronic element is further configured to generate data from said at least one strain sensor comprising both total force and differential force, the data being wirelessly transmittable.
11. The sensor plate assembly of claim 1 , wherein said annular sensor plate body has a from side and a back side, said front side having a plurality of raised sensing surfaces, said back side having a plurality of strain sensors, said front side of said sensor plate body being constructed and arranged for placement adjacent a spaced die of a tool pack assembly so that said plurality of raised sensing surfaces are positioned adjacent the spaced die to thereby measure forces caused by the reciprocating can punch.
12. The sensor plate assembly of claim 9 , wherein said data collection point is located in the lid of a tool pack cradle.
13. The sensor plate assembly of claim 11 , wherein the sensor plate assembly is constructed to be positioned in an annular channel of a die module, and wherein the strain sensors are coupled to the electrical interface by a plurality of wires positionable within a wire channel in the die module, the wire channel providing a path between the annular channel and an external cavity of the die module.
14. The sensor plate assembly of claim 13 , further comprising a plurality of raised surfaces positioned on the sensor plate body opposite the strain sensors, the plurality of raised surfaces capable of transmitting forces from a die surface to the sensor plate body.
15. A sensor plate assembly for use in a tool pack assembly having a series of spaced, annular dies for contact with a metal body held on a reciprocating can forming punch for the drawing and ironing of the metal body in the high cyclic manufacture of container bodies, said sensor plate assembly constructed and arranged for placement adjacent a die within the tool pack assembly and having the punch reciprocating therethrough, said sensor plate assembly comprising:
a. an annular, ring-shaped sensor plate body, having a front side and a back side, said front side having a plurality of raised sensing surfaces, said back side having a plurality of strain sensors, said front side of said sensor plate body positioned so that said plurality of raised sensing surfaces are positioned and configured to contact one of the dies in the series of spaced dies and to transmit force from the contacted die to said plurality of strain sensors to thereby measure forces caused by the reciprocating can forming punch onto said sensor plate assembly; and
b. an electronic element being in communication with said plurality of strain sensors of said sensor plate assembly.
16. The sensor plate assembly of claim 15 , wherein said electronic element is configured to provide an output signal and wherein said output signal is transmissible wirelessly to an external data collection point.
17. The sensor plate assembly of claim 16 , wherein said output signal comprises individual strain signals usable to detect off-center punch strokes.
18. The sensor plate assembly of claim 16 , wherein said data collection point is located in the lid of a tool pack cradle.